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Aeroquip by Danfoss FT1380P Crimp Machine Operator’s Manual

3 | Aeroquip by Danfoss FT1380P Crimp Machine Operator’s Manual | 2023.06.

AQ435955684211en-000101

Safety instructions

!

 

WARNING

 

Failure to follow Aeroquip process and prod uct instructions and 
limitations could lead to premature hose assembly failures, resulting in 
property damage, serious injury or death. 

Aeroquip fitting tolerances are engineered to match Aeroquip hose 
tolerances. The use of Aeroquip fittings on hose supplied by other 
manufacturers and/or the use of Aeroquip hose with fittings supplied 
by other manufactur ers, may result in the production of unreliable and 
unsafe hose assemblies and is neither recommended nor autho rized by 
Aeroquip.

Read and understand the operator’s manual before at tempting to 
operate any equipment. 

Aeroquip hereby disclaims any obligation or liability (in cluding inci-
dental and consequential damages) arising from breach of contract, 
warranty, or tort (under negligence or strict liability theories) should 
Aeroquip hose, fittings or assembly equipment be used with the hose, 
fittings or assembly equipment supplied by another manufacturer, or 
in the event that product instructions for each specified hose assembly 
are not followed.

1.

  

 

PREVENT UNAUTHORIZED 
OPERATION. Do not permit 
anyone to operate this equip-
ment unless they have read 
and thoroughly understand 
this manual.

2.

  

 

WEAR SAFETY GLASSES.

3.

  

 

AVOID PINCH POINTS. Do not 
rest your hand on the crimp 
ring. Keep your hands clear of 
all moving parts. Do not allow 
anyone, other than the oper-
ator, close to the equipment 
while it is in operation.

4.

  

 

MAINTAIN DIES WITH CARE. 
Dies used in the FT1380 crimp 
machine are hardened steel, 
offer ing the best combina-
tion of strength and wear 
re sistance for long life. Hard-
ened dies are generally brittle 
and care should be taken to 
avoid any sharp impact. Nev-
er strike a die with a hardened 
instru ment.

5.

  

 

USE ONLY SPECIFIED AERO-
QUIP PRODUCTS. Make 
hose assemblies using only 
Aeroquip hose and fittings 
specified for this assembly 
equipment.

6.

  

 

VERIFY CORRECT CRIMP 
DIAMETERS. Check and verify 
correct crimp diameters of all 
fittings after crimping. Do not 
put any hose assemblies into 
service if the crimp diameters 
do not meet Aeroquip crimp 
specifications.

7.

  

 

Make sure all dies are com-
pletely in place and the cage 
is positioned properly on the 
pressure plate.

8.

  

 

DO NOT OVER PRESSURIZE. 
Do not exceed the 10,000 psi 
hydraulic pressure supplied 
to the ma chine. This setting 
is preset at the factory and 
should not require adjust-
ment.

NOTE:

 All components used to 

connect the pump and crimp 
cylinder must meet the criteria 
set forth in the Material Handling 
Institute Specification #IJ100 for 
hydraulic jacking applications.

9.

  

 

DIE CHANGE. Do not insert/
remove dies while the power 
is on.

10. 

 

 

SECURE THE EQUIPMENT TO 
A STABLE WORK SURFACE. 
Prior to operation, secure the 
crimp machine to a stable 
work surface to prevent the 
equipment from tipping.

11.

  

 

UNPLUG THE POWER SUPPLY 
WHEN NOT IN USE.

12.   

KEEP WORK AREA CLEAN. 
Cluttered areas and benches 
invite accidents.

Summary of Contents for Aeroquip FT1380P

Page 1: ...Operator s Manual Aeroquip by Danfoss Procrimp FT1380P Crimp Machine...

Page 2: ...cifications 3 Accessories 3 Setup and Assembly lnstructions 4 Operating Instructions Loading and Unloading Die Cages 5 Establishing Crimp Setting 5 Crimping Procedures 6 Calibration Maintenance Mainte...

Page 3: ...ot rest your hand on the crimp ring Keep your hands clear of all moving parts Do not allow anyone other than the oper ator close to the equipment while it is in operation 4 MAINTAIN DIES WITH CARE Die...

Page 4: ...p Internal skive fittings Hose that requires a positive stop including the following Aeroquip hoses 2807 2808 FC186 FC465 FC469 and FC505 Accessories Die Holder Kit A plate and mounting hardware that...

Page 5: ...our 1 2 inch lag screws or other suitable fasteners 2 Install the die cage hanger bracket on the back of the crimper base optional 3 Place the pump on the bench to the right of the crimper and remove...

Page 6: ...may be inserted or removed in this position Establishing Crimp Setting The three digit micrometer display setting determines the crimp diameter for each combination of hose fitting and crimp cage The...

Page 7: ...crimped the crimp ring will stop moving indicating the crimp operation is complete Internally a hydraulic valve shifts to divert the fluid back to the reservoir Further pump ing will not result in add...

Page 8: ...head 3 Insert an FT1380 200 M240 die cage 4 Adjust the micrometer setting to 0 760 5 Center a 1 SB8 socket or TTC 8 fitting without a hose in the die cage holding the socket in place with a pencil or...

Page 9: ...ip part num ber FT1092 FT1092 is an 8 ounce container that will provide sufficient lubricant for about 5 000 crimps Periodically remove High Efficiency PTFE Grease Danfoss part num ber T 400 G residue...

Page 10: ...GGG0790000 Hose Assembly not included with FT1380P 1 3 Kit 1 14 2021 6 6S Adapter not included with FT1380P 1 3 Kit 1 15 FT1380P 3 12 Pressure Plata 1 16 1C0190BEEE0160A Hose Assemblv 1 Item Part Numb...

Page 11: ...1330 2 9 21 FT1330 2 9 2 Die Spring 8 or 16 2 FT1380 2 9 3 FT1380 2 9 2 Front Plate 1 3 FT1330 2 9 13 FT1330 2 9 3 Spring Plate 1 4 FT1330 2 9 55 FT1330 2 9 5 Button Head Cap Screw 4 5 FT1330 2 9 66 F...

Page 12: ...6 6 M180 0 751 6 M210 0 884 6 M180 0 772 8 M240 0 912 8 M240 0 792 8 M240 0 907 12 M320 0 949 10 M280 0 850 10 M240 0 652 16 M370 0 620 12 M320 0 880 12 M320 0 935 16 M370 0 521 16 M370 0 608 20 M465...

Page 13: ...ety of equipment and applications around the world We proudly engineer to support a sustainable future for tomorrow To learn more please visit http www danfoss com en about danfoss our businesses powe...

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