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Danfoss 176F7300 Manual Download Page 46

VLT

®

 MICRO

In the following examples the output frequency and direction of motion is controlled by a
potentiometer connected to the external terminals or the potentiometer in the Digital
Keypad/Display. Observe the interaction and effect of parameters: Pr.48, 49, 50, 51 on
the potentiometer operation.

Example 1: The configuration in this example is the most common. Set Pr.00 to d00,
d01 or d02 and select J5, J6, J7 jumper settings to control the output frequency:
through potentiometer in the Digital Keypad/Display, or through the external AV1: 0-10 V,
4-20 mA.

Example 2: In this example the output frequency range is 10 Hz to 60 Hz. Turning the
potentiometer fully counter clockwise, corresponds to an output frequency of 10 Hz.
Turning the potentiometer fully clockwise, to the stop, corresponds to 60 Hz. The
midpoint corresponds to 40 Hz. The effective AVI signals are: 0-8.33 V or 4-13.33 mA.

Example 3: In this example the Process Signal Gain (Pr.50) is d83%. The control range
of the potentiometer is 10 - 60 hz as shown below. The corresponding range on the
external AVI terminals is: 0-10 V and 4-20 mA.

Max. operation Freq.

                   

P03  60Hz

Factory Setting Value

P03 = 60Hz
P48 =   0Hz
P49 = 0
P50 = 100%
P51 = 0

30Hz

0Hz

0V             5V             10V
4mA          12mA        20mA

0V                10V

30

0

60

Hz

Max. operation Freq.

                   

P03  60Hz

Factory Setting Value

P03 = 60Hz
P48 = 10Hz
P49 = 0
P50 = 100%
P51 = 0

0Hz

0V                              10V
4mA                           20mA

0V                10V

30

0

60

Hz

10Hz

P48 = 10Hz

It's 60Hz
within this
range

Max. operation Freq.

                   

P03  60Hz

Factory Setting Value

P03 = 60Hz
P48 = 10Hz
P49 = 0
P50 = 83%
P51 = 0

0Hz

0V                              10V
4mA                           20mA

0V                10V

30

0

60

Hz

10Hz

P48 = 10Hz

Calculated method of gain value

                   P48

                   P03

P50 = (1 –           ) x 100%

44

Summary of Contents for 176F7300

Page 1: ...Technical Data 3 Specifications 6 External Parts and Labels 7 Chapter 2 Installation and Wiring Installation Requirements 8 Wiring 9 Main Circuit Standard Wiring Chart 10 Control Terminal Designations Factory Settings 11 Safety Precautions 12 Chapter 3 Digital Keypad Display Operation Digital Keypad Display Features 14 Quick Set up 16 Operation 18 Chapter 4 Description of Parameters 20 Chapter 5 S...

Page 2: ...VLT MICRO ...

Page 3: ...r disconnecting from the line wait at least one minute before touching any electrical components Also make sure that other voltage inputs have been disconnected such as external 24 VDC load sharing linkage of DC intermediate circuit as well as the motor connection for kinetic back up Only a competent electrician should carry out the electrical installation Improper installation of the motor or the...

Page 4: ...ry place Store within an ambient temperature range of 20 C to 65 C If possible store in an air conditioned evironment where the relative humidity is less than 95 non condensing Do not store the unit in places where it could be exposed to corrosive gases Do not store the unit on an unstable surface where it could be damaged by falling to the floor Nameplate Information Example for 1HP 240V AC Adjus...

Page 5: ... rated load Max short circuit rating 5000 A VLT output data U V W Output voltage 0 100 of supply voltage Output frequency 0 1 400 Hz Rated motor voltage 200 240 V units 200 208 220 230 240 V Rated motor frequency 50 60 Hz Switching on output Protected Ramp times 0 1 600 sec Torque characteristics Starting torque 150 for 1 min Acceleration torque 100 Overload torque 200 240 V 150 for 1 min Control ...

Page 6: ...e galvanically isolated from the supply voltage Control card 10 VDC supply Terminal numbers 10V Max load 10 mA Control card analog outputs Number of programmable analog outputs 1 Terminal numbers AFM Voltage range at analog output 0 10 VDC Galvanic isolation All analog outputs are galvanically isolated from the supply voltage PHC output Number of programmable photocoupler outputs 1 Terminal number...

Page 7: ... 0 mm2 Max cable cross section for control terminals 14 AWG 2 0 mm2 Control characteristics Frequency range 0 1 400 Hz Resolution on output frequency 0 1 Hz Speed control range open loop 1 20 of synchro speed Speed accuracy open loop 1800 rpm max error 2 1800 rpm max error of 0 5 of actual speed Environment Enclosure Protected chassis IP20 Vibration test 1 0 g less than 20Hz 0 6 g 20 50Hz Max rela...

Page 8: ... 1Ø CE 176F7306 176F7306 176F7306 176F7306 176F7306 176F7307 176F7307 176F7307 176F7307 176F7307 176F7308 176F7308 176F7308 176F7308 176F7308 Output current continuous 200 240 A 2 5 5 0 7 0 intermittent 200 240 A 3 7 7 5 10 5 Output continuous 200 240 KVA 1 0 1 9 2 7 Typical shaft output HP 0 5 1 0 2 0 kW 0 4 0 75 1 5 Max motor cable size AWG 14 14 14 mm2 2 2 2 Max input current 1Ø 200 240 A 6 3 1...

Page 9: ...meplate label 3 Bottom cover 4 Digital keypad 5 Upper cover 6 Ventilation hole 7 Input terminals 8 External input output terminals 9 B1 B2 External brake resistor terminals 10 U V W Output terminals 7 7 8 9 10 U V W B1 B2 R S T 5 4 3 6 1 2 ...

Page 10: ...irements Wiring Installation Requirements Install the drive vertically to provide proper ventilation Adequate space is required between the drive and a wall or other equipment The figure below shows the minimum space needed The AC motor drive should be installed in an environment that is protected from rain or moisture protected from direct sunlight protected from corrosive gases or liquids free f...

Page 11: ...lti function input terminals Forward Stop Reverse Stop Reset Multi Step 1 Multi Step 2 Multi Step 3 Signal Common M0 M1 M2 M3 M4 M5 GND M Grounding Trim 1K ohm Analog output DC 0 10V Factory set as Indication of output frequency Multi function indication output contacts 120VAC 28VDC 5A 240VAC 2 5A Factory set as Indication of fault RA RB RC Multi function PHC output 48V 50mA below Factory set as I...

Page 12: ...spec is M3 2 Main circuit wiring is 600V 14AWG max 3 Wiring between drive and motor should not exceed 330 ft 100m 1 100 ft 30m below the PWM carrier frequency should be 15kHz below 2 165 ft 50m below the PWM carrier frequency should be 10kHz below 3 300 ft 100m below the PWM carrier frequency should be 5kHz below 4 Voltage drop V 3 line resistance Ω Km line lengfh m Current A 10 3 Connection for o...

Page 13: ...ct M0 GND Multi function input 1 Refer to P38 39 40 41 42 M1 GND Multi function input 2 M2 GND Multi function input 3 M3 GND Multi function input 4 M4 GND Multi function input 5 M5 GND Multi function input 6 MO1 MCM Multi function PHC output 1 Refer to P45 10V GND Power supply for speed control Command for power supply 10 V AVI GND Analog voltage freq command 0 10V or 4 20mA inputs 10V and 20mA ma...

Page 14: ... the drive output terminals U V and W are connected to the motor terminals U V and W respectively the motor will rotate counter clockwise viewed from the shaft of the motor as shown above when a forward operation command is received FWD lamp is ON Make sure that the power source supplies the correct voltage and is capable of supplying the required current to the drive When power is applied to the ...

Page 15: ...ne should be grounded If an EMI filter is required it should be located close to the drive Reducing carrier frequency can also be a way to reduce EMI noise however audible noise from the motor will increase An L Filter can be added to the U V W side of AC Motor Drives if needed Do not use a Capacitor or L C Filter Inductance Capacitance or R C Filter Resistance Capacitance A Ground Fault Interrupt...

Page 16: ... and control The Display shows the current status of the drive The control function provides the programming interface RUN STOP FWD REV MODE RUN ENTER STOP RESET FREQ SET 50 100 0 LED Display Indicates frequency motor parameter setting value and alarm contents Program Function Data Key Selects normal mode program mode Displays the motor drive status such as output freq selects the parameters FWD R...

Page 17: ...t when the drive is controlled exclusively by the External Control Terminals Up Down Press the Up or Down keys momentarily to change parameter settings These keys may also be used to scroll through different operating values or parameters Pressing the Up or Down key momentarily will changes the parameter settings in single unit increments To quickly run through the range of settings press down and...

Page 18: ... Digital Keypad Refer to Chapter 3 for the keypad functions In order to operate in Quick set up the Pin Header Jumpers located next to the input terminals should be as shown NOTE Speed reference is controlled by the Arrow keys If the potentiometer is to be used as the speed reference parameter Pr 00 will need to be programmed to d01 Set the following parameters according to the motor nameplate Max...

Page 19: ...ailed description Displays the custom unit v where v H x Pr 65 Displays the custom unit r where r H x Pr 65 Displays the custom unit L where L H x Pr 65 Displays the custom unit where H x Pr 65 Displays the counter value c Displays the output current present at terminals U V and W Displays the internal PLC process step currently being performed Displays the specified parameter Displays the actual ...

Page 20: ...ng RUN STOP FWD REV MODE ENTER RUN STOP RESET FREQ SET 50 100 0 RUN STOP FWD REV MODE ENTER RUN STOP RESET FREQ SET 50 100 0 RUN STOP FWD REV MODE ENTER RUN STOP RESET FREQ SET 50 100 0 RUN STOP FWD REV MODE ENTER RUN STOP RESET FREQ SET 50 100 0 RUN STOP FWD REV MODE ENTER RUN STOP RESET FREQ SET 50 100 0 Displays the parameter number automatically Press Key MODE MODE Press Key MODE Press Key MOD...

Page 21: ...50 100 0 RUN STOP FWD REV MODE ENTER RUN STOP RESET FREQ SET 50 100 0 RUN STOP FWD REV MODE ENTER RUN STOP RESET FREQ SET 50 100 0 RUN STOP FWD REV MODE ENTER RUN STOP RESET FREQ SET 50 100 0 Press Key or MODE Press Key STOP RESET Press Key Press Key RUN MODE Press Key MODE Press Key MODE Press Key After 10 sec twice After 10 sec STOP RESET Press Key Fault message O H is displayed Frequency settin...

Page 22: ...0mA Performed by external terminal AVI The pin header and jumper combined as 2 and 4 in the diagram below Pin Header Jumper Diagrams The pin headers and jumpers are located on the upper right corner of the control board and can be accessed by opening the input terminal cover J5 Selects the source of the potentiometer input from the External Control Terminal AVI or from the Digital Keypad Display L...

Page 23: ...quency decelerates down to the minimum output frequency Pr 08 in the time specified by Pr 11 or Pr 13 then the output is turned off Coast The AC drive output is turned off immediately and the motor free runs until it comes to a stop Ramp Coast To determine the best method to stop the motor the type of load needs to be considered 1 In many applications operator safety and material processing can be...

Page 24: ...0 0 Units 0 1 V Parameter value d2 0 d255 0 This parameter determines the Maximum Output Voltage of the AC drive The maximum output voltage setting must be smaller than or equal to the rated voltage of the motor as indicated on the motor nameplate Pr 06 Mid point Frequency Factory Setting d1 50 Hz Units 0 1 Hz Parameter value d0 1 d400 0 Hz This parameter sets the Midpoint Frequency of the V F cur...

Page 25: ...mum Output Voltage Factory Setting d12 0 V Units 0 1 V Parameter value d2 0 d50 0 V This parameter programs the Minimum Output Voltage of the AC drive Voltage Pr 05 Pr 07 Pr 09 Pr 08 Pr 06 Pr 04 Pr 03 Frequency Fan Pump V F Curve Custom V F Curve Frequency Pr 03 Pr 04 Pr 06 Pr 08 Pr 05 Pr 07 Pr 09 Voltage Voltage Pr 05 Pr 07 Pr 09 Pr 06 Pr 08 Pr 03 Pr 04 Frequency Standard V F Curve 0 23 ...

Page 26: ... Pr 06 1 3 Pr 07 12 0 Pr 08 1 3 Pr 09 12 0 No Set value Pr 03 60 0 Pr 04 60 0 Pr 05 220 0 Pr 06 3 0 Pr 07 23 Pr 08 1 5 Pr 09 18 0 No Set value Pr 03 50 0 Pr 04 50 0 Pr 05 220 0 Pr 06 25 Pr 07 50 0 Pr 08 1 3 Pr 09 10 0 No Set value Pr 03 50 0 Pr 04 50 0 Pr 05 220 0 Pr 06 2 2 Pr 07 23 0 Pr 08 1 3 Pr 09 14 Factory Settings No Set value Pr 03 60 0 Pr 04 60 0 Pr 05 220 0 Pr 06 1 5 Pr 07 10 0 Pr 08 1 5 ...

Page 27: ... down to 0 Hz The rate is linear unless S Curve is enabled Deceleration time 1 is the default when a Multi Function Input Terminal has not been programmed to select between Deceleration time 1 and Deceleration time 2 Note See Pr 101 Automatic Accel and Decel times are default Change to Linear Acceleration Deceleration to enable manual adjustment Pr 12 Acceleration Time 2 Can be programmed while th...

Page 28: ...eceleration Time 1 is selected Deceleration Time 1 and 2 may be selected using the Multi Function Inputs M1 3 See Parameters 39 40 and 41 Application Notes 1 The Accel Decel Time is defined as the time required to change the output frequency from the value of Pr 03 to the value of Pr 08 Maximum and Minimum Output Frequencies 2 The Accel Decel time can be calculated by using the parameter values of...

Page 29: ...lue d0 1 d400 0 Hz Jog Frequency can be controlled through a Multi Function Input Terminal M1 to M5 See Pr 38 pr 42 Jog starts from the Minimum Output Frequency Pr 08 accelerating to the Jog Frequency Pr 16 in the time interval set by the Accel Decel Time Pr 15 Pr 17 Pr 18 Pr 19 Pr 20 Pr 21 Pr 22 Pr 23 Multi speed Operation Multi Step Speeds 1 2 3 4 5 6 7 Can be programmed while the drive is runni...

Page 30: ...deceleration the DC bus voltage may exceed the maximum amount allowable due to motor regeneration When this function is enabled the AC drive will cease to decelerate and then maintain a constant output frequency The drive will only resume deceleration when the voltage drops below the preset value Pr 26 Pr 27 Over Current Stall Prevention Pr 26 Over Current Stall Prevention During Acceleration Fact...

Page 31: ... frequency only when the output current drops below the level specified by Pr 27 A setting of 100 is equal to the rated current of the drive Pr 28 Pr 29 Pr 30 Pr 31 DC Braking Current Pr 28 DC Braking Current Factory Setting d00 Units 1 Parameter value d00 d100 This parameter determines the DC current that will be applied to the motor during braking when the Motor Stop Method Pr 02 is programmed t...

Page 32: ...Hz Units 0 1 Hz Parameter value d0 0 d60 0 Hz This parameter determines the Start up Frequency for DC braking when the AC drive starts to decelerate The frequency may be set in 0 1 Hz increments When the value is less than that specified by Pr 08 Minimum Output Frequency the start up frequency for DC braking will be the value specified by this parameter Pr 32 Pr 33 Pr 34 Pr 35 Momentary Power Loss...

Page 33: ...ng operation This time interval is called the Base Block Time This parameter should be set to a value where the residual output voltage is nearly zero Pr 35 Speed Search Deactivation Current Level Factory Setting d100 Units 1 Parameter value d30 d200 Following a power failure the AC drive will start its speed search operation only if the output current is greater than the value determined by Pr 35...

Page 34: ...o prevent damage to the AC motor and applicable machinery Under certain conditions a motor can overheat and or machinery can be damaged at excessively high speeds 2 The lower limit for AC drive operation is determined by the greater value of Pr 08 Minimum Output Frequency and Pr 37 Reference Frequency Lower Limit The upper limit for AC drive operation is determined by the lesser value of Pr 03 Max...

Page 35: ...cel Decel Time Select d01 M0 Run Stop M1 Fwd Rev d12 External Base Block Normally Closed d02 3 Wire Operation Control Mode d13 External Base Block Normally Open d03 External Fault Normally Open d14 Increase Output Frequency Control d04 External Fault Normally Closed d15 Decrease Output Frequency Control d05 External Reset d16 Run PLC Program d06 Multi Step Speed Control 1 d17 Pause PLC Program d07...

Page 36: ...e External Fault E F inputs The External Fault input signal has fast priority for display of E F by the Digital Keypad Display All AC drive functions will be stopped and the motor will free run Normal operation can resume after the external fault is cleared and the AC drive is reset FWD STOP REV STOP M0 Open Stop Close FWD Run M1 Open Stop Close REV Run GND VLT MICRO M0 Open Run Close Stop M1 Open...

Page 37: ... for multi step speed command function These three inputs select the multi step speeds defined by Parameters 17 23 as shown in the following diagram Parameters 78 87 can also control output speed by programming the AC drive s internal PLC function Mx Close Operation available GND VLT MICRO RESET Setting by d05 Mx Closed Operation available Mx Closed Operation available Mx Closed Operation availabl...

Page 38: ... the motor at a constant speed 7 d11 First or Second Accel Decel Time Select Parameter value d11 programs a Multi function Input Terminal M1 Pr 38 M2 Pr 39 M3 Pr 40 M4 Pr 41 or M5 Pr 42 to control selection of first or second Accel Decel times refer to Pr 10 Pr 11 Pr 12 Pr 13 NOTE This function is disabled when the drive is performing other functions d09 jog operation Command Mx Closed Operation a...

Page 39: ...base block control is deactivated the AC drive will start its speed search function and synchronize with the motor speed then accelerated to programmed frequency INPUT POWER OUTPUT FREQUENCY OUTPUT VOLTAGE Allowable maximum power loss time Pr 33 Pr 32 d0001 Speed search starts with the frequency reference value Min baseblock time Speed search operation Speed synchronization detection Pr 34 B B N O...

Page 40: ...17 PLC Function Control Parameter value d16 programs a Multi function Input Terminal M1 Pr 38 M2 Pr 39 M3 Pr 40 M4 Pr 41 M5 Pr 42 to enable the AC drive internal PLC function Parameter value d17 programs and input terminal to pause the PLC program Application Note Parameter value d16 programs a Multi function Input Terminal M1 M5 to start the internal PLC program control of the AC drive Parameters...

Page 41: ...al M1 Pr 38 M2 Pr 39 M3 Pr 40 M4 Pr 41 or M5 Pr 42 to reset the counter Application Note The input terminal resets the counter to 00 which can be displayed on the Digital Keypad Display GND Mx Counter value add one unit by signal On to Off Trigger d18 Counter trigger signal input VLT MICRO Mx Closed Operation available Indicated by c00 on display GND Reset Counter d19 Reset the counter value VLT M...

Page 42: ...0v 10v Pr 44 Analog Output Gain can be programmed while the drive is running Factory Setting d100 Units 1 Parameter value d01 d200 This function regulates voltage level of the AC motor drives analog signal output either frequency or current output at the AFM output terminal which is then fed to a frequency or current indication meter The analog voltage output is proportional to the AC drive output...

Page 43: ...contacts will be closed when the AC drive is running or the FWD or REV command is executed 2 d01 Pre set Frequency Attained The Multi function Output Terminal contacts will be closed when the AC drive reaches the specified operating frequency defined by Pr 04 3 d02 Zero speed Indicator The Multi function Output Terminal contacts will be closed when the AC drive output frequency is less than the mi...

Page 44: ...gram completes execution 13 d12 PLC Program Execution Paused The Multi function Output Terminal contacts will be closed when the PLC program execution is paused by a multi function input terminal that has been programmed to pause the drive operation 14 d13 Terminal Count Reached The Multi function Output Terminal contacts will be closed when the counter value is equeal to the value programmed by P...

Page 45: ...ue d00 minimum output frequency corresponds to 0 V 4 mA d01 minmum output frequency corresponds to potential bias Pr 50 Process Signal Gain Factory Setting d100 Units 1 Parameter value d01 d200 Pr 51 Process Signal Reverse Motion Factory Setting d00 Units none Parameter value d00 forward motion only d01 reverse motion enabled Detective Range 2Hz ON ON OFF OFF Setting Freq Desired Freq Setting Pre ...

Page 46: ...utput frequency of 10 Hz Turning the potentiometer fully clockwise to the stop corresponds to 60 Hz The midpoint corresponds to 40 Hz The effective AVI signals are 0 8 33 V or 4 13 33 mA Example 3 In this example the Process Signal Gain Pr 50 is d83 The control range of the potentiometer is 10 60 hz as shown below The corresponding range on the external AVI terminals is 0 10 V and 4 20 mA Max oper...

Page 47: ... terminals by a cable Example 6 This example is a variation of Example 5 Set Pr 50 to 110 to extend the maximum output frequency to 60 Hz In Example 5 the maximum output frequency is 54 Hz Max operation Freq P03 60Hz Factory Setting Value P03 60Hz P48 0Hz P49 0 P50 200 P51 0 0Hz 0V 5V 0V 5V 30 0 60 Hz 30Hz Calculated method of gain value 10V 5V P50 x 100 P50 200 Max operation Freq P03 60Hz Factory...

Page 48: ... programmed while drive is running Factory Setting d100 Units 1 Parameter value d30 d120 This parameter must be set according to the ampere specification found on the motor nameplate The setting will limit the AC drive output current and prevent the motor from overheating In the event the motor current exceeds this value the output frequency will be reduced until the motor current drops below this...

Page 49: ... Slip Compensation can be programmed while drive is running Factory Setting d0 0 Units 0 1 Hz Parameter value d0 0 d10 0 As motor load increases the motor slip increases This parameter may be used to compensate for the nominal slip within a range of 0 0 10 0 Hz When the output current of the AC drive is greater than the Motor No load Current Pr 53 the AC drive will adjust its output frequency acco...

Page 50: ...ctronic thermal characteristics match a reduced torque motor standard motor d01 The electronic thermal characteristics match a constant torque motor special motor Pr 59 Activation Time for I2 t Protection Factory Setting d60 Units 1 Sec Parameter value d30 d300 Sec This parameter programs the time required to activate the I2 t electronic thermal protection function The activation time may be defin...

Page 51: ...he AC drive s operation after Over torque is detected Over torque Detection is based on the following when the output current exceeds the Over torque Detection Level Pr 61 factory preset value 150 and the Over torque Detection Time Pr 62 factory setting 0 1 second 0 1 second hysteresis fixed at 10 The Multi function PHC output 1 and 2 may be set to indicate over torque condition Refer to Pr 45 and...

Page 52: ... of Line Speed Factory Setting d160 Units 0 1 Parameter value d0 1 d160 Coefficient K determines the multiplying factor for the user defined value v The value of the user defined setting v is calculated and displayed as follows Display Value v output frequency x K The maximum value that can be displayed is 999 If the value of v exceeds 999 the display value defaults to v output frquency x 0 1 Pr 6...

Page 53: ... value d01 d18 kHz This parameter determines the carrier frequency for the Pulse Width Modulated output Carrier Electromagnetic Noise leakage Heat frequency noise current dissipation 1kHz large small small 3kHz 9 kHz 15 kHz 18 kHz small large large Note Audible of AC motor can be reduced by using a higher carrier frequency however please note that the rated output current of the drive decreases by...

Page 54: ...urred d01 Over current oc d02 Over voltage ov d03 Overheat oH d04 Overload oL d05 Overload 1 oL1 d06 External Fault EF d07 CPU failure 1 CF1 d08 CPU failure 3 CF3 d09 Hardware Protection Failure HPF d10 Over current during acceleration OCA d11 Over current during deceleration OCd d12 Over current during steady state operation OCn d13 Ground fault or false failure GFF d14 Manufacturer used diagnost...

Page 55: ...and read status for all parameters Value d10 resets all parameters to factory settings Pr 77 Reserved Pr 78 PLC Programmable Logic Controller Operation Mode Factory Setting d00 Units None Settings d00 Disable PLC program execution d01 Execute one cycle of the PLC program d02 Continuously execute program cycles d03 Execute one cycle step by step d04 Continuously execute program cycles step by step ...

Page 56: ...n indication Step operation indication Program operation completed indication P81 P82 P83 P84 P85 P86 P87 P23 60Hz 50Hz 40Hz 30Hz 20Hz 15Hz 10Hz 0Hz P17 P18 P19 P20 P21 P22 Time Freq P17 10Hz P42 d16 P81 1 0 P18 20Hz P45 d09 P82 1 2 P19 40Hz P46 d10 P83 1 5 P20 60Hz P78 d02 P84 1 5 P21 50Hz P79 d00 P85 0 8 P22 30Hz P86 1 7 P23 15Hz P87 1 7 Note Operation time is 10 times by setting value Step oper...

Page 57: ... value Step operation indication Program operation complete indication P81 P82 P83 P84 P85 P86 P87 P23 60Hz 50Hz 40Hz 30Hz 20Hz 15Hz 10Hz 0Hz P17 P18 P19 P20 P21 P22 Time Freq t t t t t t P17 10Hz P42 d16 P81 1 0 P18 20Hz P45 d09 P82 1 2 P19 40Hz P46 d10 P83 1 5 P20 60Hz P78 d04 P84 1 5 P21 50Hz P79 d34 P85 0 8 P22 30Hz P86 1 7 P23 15Hz P87 1 7 Note Operation time is 10 times by setting value P81 ...

Page 58: ...ward Reverse Factory Setting d00 Units None Settings d00 d127 This parameter controls the direction of motion for the multi speed parameters 17 to 23 P17 P21 P20 P17 10Hz P42 d16 P81 1 0 P18 20Hz P45 d09 P82 1 2 P19 40Hz P46 d10 P83 1 5 P20 60Hz P78 d01 P84 1 5 P21 50Hz P79 d34 P85 0 8 P22 30Hz P86 1 7 P23 15Hz P87 1 7 Note Operation time is 10 times by setting value P82 P83 P84 P85 P86 P87 P23 60...

Page 59: ...speed6 Rev The direction of muti speed7 Fwd 0 Fwd 1 Rev 2 2 2 2 2 2 2 6 5 4 3 2 1 0 7 6 5 4 3 2 1 0 1 1 0 0 1 0 bit Direction Decimal value binary bit 7x2 bit 6x2 bit 5x2 bit 4x2 bit 3x2 bit 2x2 bit 1x2 0x2 1x2 1x2 0x2 0x2 1x2 0x2 0 32 16 0 0 2 0 50 Setting the P79 d50 6 5 4 3 2 1 0 6 5 4 3 2 1 0 Forward motion of Pr 17 multi speed 1 Reverse motion of Pr 18 multi speed 2 Forward motion of Pr 19 mu...

Page 60: ...meters 81 to 87 control the time intervals for each Multi speed Step defined by Pr 17 to Pr 23 Pr 88 Pr 94 Serial Communication See Appendix D in this manual Pr 95 Auto Energy saving Factory Setting d00 Units None Settings d00 Without energy saving operation d01 With energy saving operation While enabling auto energy saving the AC motor drive operates at full power during acceleration deceleration...

Page 61: ...ion Settings Factory Setting d00 Units None Settings d00 d999 This parameter sets a preliminary count value for the internal counter The counter can be incremented by a low to high transition on one of the programmed Multi Function Input Terminals M1 or M2 The count starts at c01 When it reaches the preliminary count value and the selected Multi Function Output Terminal will be closed Pr 45 d14 Pr...

Page 62: ...all and deceleration stop without braking resistors It can also improve operation efficiency effectively and save energy This parameter provides five modes from which to choose d00 Linear acceleration deceleration operation at Pr 10 Pr 11 or Pr 12 Pr 13 acceleration deceleration time d01 Automatic acceleration linear deceleration operation by automatic acceleration Pr 11 or Pr 13 deceleration time...

Page 63: ...to the input power When we find the motor stops with ramp type disabling auto voltage regulation will shorten the deceleration time Pr 103 Pr 110 Reserved Pr 111 Deceleration S curve Setting Factory Setting d00 Units None Parameter value d00 d7 This parameter can be set to obtain a slow stop without hard braking The deceleration S curve will differ according to the setting value from 1 7 If there ...

Page 64: ...mined by the digital Source source select control panel d01 Operating instructions determined by the external terminal connections keypad STOP key effective d02 Operating instructions determined by the external terminal connections keypad STOP key not effective 02 Motor stop Motor stop d00 RAMP stop d00 method method select d01 Coasting to stop 03 V F Curve Max output freq d50 0 d400 Hz d60 0 04 S...

Page 65: ...e 25 Over volt Stall Over voltage stall d00 Disable over volt stall prevent d01 Prevention prevention d01 Enable over volt stall prevent 26 Over current Over current stall d50 d200 d170 Stall prevention during Prevention acceleration 27 Over current stall d50 d200 d170 prevention during operation 28 DC Braking DC braking current d0 0 d100 d0 0 29 DC braking time d0 0 d5 0 sec d0 0 during start up ...

Page 66: ... O input d07 42 Multi func input M5 d04 External fault N C input d08 d05 RESET control d06 Multi step speed control 1 d07 Multi step speed control 2 d08 Multi step speed control 3 d09 Jog frequency control d10 Accel decel speed inhibit d11 1st or 2nd accel decel time d12 External baseblock N O d13 External baseblock N C d14 Up frequency command d15 Down frequency command d16 Run PLC Program d17 Pa...

Page 67: ...Potentiometer bias d00 Minimum output frequency d00 control corresponds to potentiometer at 0 V or 4 mA d01 Initial output frequency set with a potential bias point refer to Pr 50 50 Potentiometer out d01 d200 d100 put freq gain 51 Reverse motion d00 Forward motion only d00 setting d01 Reverse motion enabled 52 Mtr Operating Motor rated current d30 d120 d100 Specifications 53 Motor no load d00 d99...

Page 68: ...d after over torque OL2 d04 Over torque detection during operation Operation continues after over torque detection OL2 61 Over torque d30 d200 d150 detection level 62 Over torque d0 1 d10 0 sec d0 1 detection time 63 Reserved 64 User Defined Displays user d00 Displays the drive output d06 Parameter defined parameter frequency H Displayed on digital keypad d01 Display user define setting V display ...

Page 69: ...st recent d02 Over voltage ov d00 fault record d03 Overheat oH d04 Overload oL d05 Overload 1 oL1 d06 External fault EF d07 CPU failure 1 CF1 d08 CPU failure 3 CF3 d09 Hardware protect failure HPF d10 O C during acceleration oCA d11 O C during deceleration ocd d12 O C during steady state ocn d13 Ground fault or fuse fail GFF d14 EEROM abnormal 2 CF2 d15 Manufacture used diagnostics d16 Manufacture...

Page 70: ...0 0 d650 d0 0 86 Timing for step 6 d0 0 d650 d0 0 87 Timing for step 7 d0 0 d650 d0 0 88 94 Serial Communication See Appendix D 95 Auto Energy Auto Energy saving d00 Without energy saving operation d00 saving d01 With energy saving operation 96 Count Down Count down value d00 d999 d00 Completion setting 97 Preset Count Preset count down d00 d999 d00 Down Compl 98 99 Reserved 100 Software version R...

Page 71: ...d Motor Stalled Microprocessor Systems Failure The three most recent faults are stored in the AC drive non volatile memory and may be read through the digital control panel or through the RS 485 interface on the control board This section provides information to guide the user in understanding the AC drive fault conditions and the related general troubleshooting procedures A listing and descriptio...

Page 72: ...2 Pr 10 12 Check for possible excessive loading conditions on the motor Check the AC line voltage to insure it falls within the rated AC drive input voltage Check for possible voltage transients Bus over voltage could also be caused by motor regeneration Either increase the Deceleration time or add an optional braking resistor If a braking resistor is added check to insure the required braking pow...

Page 73: ...e in motor loading 3 AC motor drive output capacity too small E F External terminal EF DCM goes from ON to OFF Check for possible motor overload Check electronic thermal overload settings Pr 58 59 Increase motor capacity Reduce the motor load Adjust the over torque detection setting to an appropriate setting 1 Check for possible poor insulation at the output line 2 Decrease the torque boost settin...

Page 74: ... Check the AC line voltage to insure it falls within the rated AC drive input voltage 3 Switch power to the AC drive back on Check the connections between the main control board and the power board Reset drive to factory defaults refer to Pr 76 Switch off power supply Check the AC line voltage to insure it falls within the rated AC drive input voltage Switch power back on Ground fault 1 Check the ...

Page 75: ...MICRO 73 Appendix A Dimensions 200 240V Series 0 47 12 0 0 47 12 0 0 22 5 5 0 22 5 5 Ø0 2 5 0 Dimensions shown inches mm 3 35 85 0 3 13 79 5 DIGITAL KEYPAD 5 57 141 5 0 22 5 5 RUN STOP 4 72 120 0 4 45 113 0 ...

Page 76: ...VLT MICRO 0 39 10 0 39 10 0 22 5 5 0 22 5 5 Ø0 2 5 0 Dimensions shown inches mm 3 94 100 3 72 94 5 DIGITAL KEYPAD 5 94 151 0 22 5 5 RUN STOP 4 86 123 5 4 59 116 5 Dimensions 200 240V CE Series 74 ...

Page 77: ...15 200 240 V 200 240 V 200 240 V 200 240 V 200 240 VAC AC AC AC AC Brake Resistors 0 5 HP 30 Duty Cycle 175U1003 0 5 HP 40 Duty Cycle 175U0900 0 75HP 20 Duty Cycle 175U1004 0 75HP 40 Duty Cycle 175U0901 1 0 HP 14 Duty Cycle 175U1005 1 0 HP 30 Duty Cycle 175U0989 1 0 HP 40 Duty Cycle 175U0902 2 0 HP 15 Duty Cycle 175U0992 2 0 HP 40 Duty Cycle 175U0903 Emc Filter 200 240V 1Ø 176F7328 200 240V 3Ø 176...

Page 78: ...VLT MICRO DIN Rail Adaptor DIN Rail Clip Hex Nut Mounting Screw Hex Nut Mounting Screw DIN Rail Adaptor Bracket Kit 200 240V versions 176F7311 200 240V CE versions 176F7315 ...

Page 79: ...e mutual interference between different components appliances is so small that the functioning of the appliances is not affected The EMC directive came into force on 1 January 1996 The directive distinguishes between components appliances systems and installations What is Covered The EU Guidelines on the application of Council Directive 89 336 EEC outline three typical situations of using an adjus...

Page 80: ...tly we guarantee that it complies with the low voltage directive We issue a declaration of conformity that confirms our CE labeling in accordance with the low voltage directive The CE label also applies to the EMC directive on condition that the instructions given in the operating instructions for EMC correct installation and filtering have been followed On the basis a declaration of conformity in...

Page 81: ...rawing below The shield reduces the radiated interference but increases the low frequency interference on the AC line The motor cable shield must be connected to the VLT enclosure The best way of doing this is by using integrated shield clamps so as to avoid twisted shield ends pigtails If pigtails are used make them as short and direct as possible In the cases when the shield is to be placed on a...

Page 82: ...installer is responsible for the final EMC properties and compliance with the Low Voltage Directive for the installation Use of EMC correct cables Shielded armored cables are recommended to optimize EMC immunity of the control cables and the EMC emission from the motor cables The ability of a cable to reduce the in and outgoing radiation of electric noise depends on the transfer impedance Z T The ...

Page 83: ...inum clad with copper wire Twisted copper wire or armored steel wire cable Single layer braided copper wire with varying percentage shield coverage Double layer braided copper wire Twin layer of braided copper wire with a magnetic shielded armored intermediate layer Cable that runs in copper tube or steel tube Lead cable with 1 1 mm wall thickness with full coverage t ...

Page 84: ...second This parameter can be set during operation Users can set parameters and control the operation of the AC drive via the RS 485 serial interface of a personal computer This parameter is used to set the transmission speed between the computer and AC drive Pr 90 Transmission Fault Treatment Factory Setting d0 Settings d0 Warn and keep operating d1 Warn and stop by RAMP d2 Warn and stop by COAST ...

Page 85: ...s each AC drive according to its communication address The VLT micro can be setup to communicate on Modbus networks using one of the following modes ASCII American Standard Code for Information Interchange Users can select the desired mode along with the serial port communication protocol in Pr 92 Code Meaning ASCII mode Each 8 bit data is the combination of two ASCII characters For example a 1 by...

Page 86: ...it Stop bit Odd parity 0 1 2 3 4 5 6 7 bit character 10 bit character frame Start bit Stop bit Stop bit 0 1 2 3 4 5 6 8 bit character 11 bit character frame 7 Start bit Even parity Stop bit 0 1 2 3 4 5 6 8 bit character 11 bit character frame 7 7 E 1 Pr 92 1 7 O 1 Pr 92 2 8 N 2 Pr 92 3 8 E 1 Pr 92 4 84 ...

Page 87: ...LRC CHK 1 EXT N DATA n 1 DATA 1 DATA 0 CMD 0 CMD 1 ADR 0 ADR 1 STX Start character 02H LRC check sum 8 bit check sum consists of 2 ASCII codes End characters ASCII 03 Hex Contents of data n x 8 bit data consist of 2n ASCII codes n 25 maximum of 50 ASCII codes Communication address 8 bit address consists of 2 ASCII codes 8 O 1 Pr 92 5 3 Communication Protocol 3 1 Communication Data Frame 3 2 ASCII ...

Page 88: ...dress FE 3 4 CMD 1 0 CMD0 0 30Hex Stop 1 31Hex FWD RUN 2 32Hex REV RUN 3 33Hex JOG FWD RUN 4 34Hex JOG REV RUN 5 35Hex E F ON External Fault 6 36Hex Reset 7 37Hex Write Parameter 8 38Hex Read Parameter 9 39Hex Read Inverter Status A 41Hex Reserved B 42Hex Reserved C 43Hex Reserved D 44Hex Reserved E 45Hex Reserved F 46Hex Reserved CMD1 Bit 0 0 No Mirror Telegram Bit 0 1 Mirror Telegram Bit 2 1 Whe...

Page 89: ...Chk 1 0 Check Sum is calculated by summing up ADR to ET For Example reading address 01 as Pr 04 of AC drive 30H 31H 30H 38H 30H 34H 03H 130H 4 AC Drive Responding Mode 4 1 When CMD1 is Mirror Telegram AC drive will respond to the original command 4 2 When CMD0 is Read Parameter AC drive will respond STX 02H ADR 1 0 CMD 1 0 8 Data Characters EXT CHK 1 0 8 Data Characters 2 ASCII characters as param...

Page 90: ...e Out Reserved Reserved 34 Data Characters 2 ASCII characters as Error Code 2 ASCII characters as LED 4 ASCII characters as frequency command FXX XX 4 ASCII characters as output frequency HXX XX 4 ASCII characters as output current AXX XX 4 ASCII characters as DC BUS voltage 4 ASCII characters as output voltage 2 ASCII characters as multi step speed 4 ASCII characters as operational time 4 ASCII c...

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