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1.3.5 Connecting to Mains and Motor

The frequency converter is designed to operate all
standard three-phased asynchronous motors. For
maximum cross-section on wires please see section

Mains

Supply

.

•

Use a shielded/armored motor cable to comply
with EMC emission specifications, and connect
this cable to both the decoupling plate and the
motor metal.

•

Keep motor cable as short as possible to reduce
the noise level and leakage currents.

•

For further details on mounting of the
decoupling plate, please see instruction MI.
02.QX.YY

•

Also see

EMC-Correct Installation

in the Design

Guide, MG.18.CX.YY.

1.

Mount the earth wires to earth terminal.

2.

Connect motor to terminals U, V and W.

3.

Mount mains supply to terminals L1, L2 and L3
and tighten.

IP20 200-240V 0.25-11kW and IP20 380-480V 0.37-22kW.

130BB634.10

1

2

2

3

4

Motor

U V W

-DC+DC

MAINS

1

Line

2

Earth

3

Motor

4

Relays

Quick Guide

HVAC Basic Drive - DAA101 Quick Guide

MG.18.A2.02 - VLT

®

is a registered Danfoss trademark

7

1

1

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Summary of Contents for VLT DAA101

Page 1: ...MAKING MODERN LIVING POSSIBLE Quick Guide HVAC Basic Drive DAA101 ...

Page 2: ...8 Control Terminals 11 1 3 9 Electrical Overview 12 1 4 Programming 13 1 4 1 Programming with the Local Control Panel LCP 13 1 4 2 The Start up Wizard for Open Loop Applications 14 1 5 Parameter Overview 21 1 6 Warnings and Alarms 26 1 7 General Specifications 28 1 7 1 Mains Supply 3 x 200 240V AC 28 1 7 2 Mains Supply 3 x 380 480VAC 29 1 7 3 Mains Supply 3 x 380 480VAC 31 1 7 4 Mains Supply 3 x 5...

Page 3: ...can cause a DC current in the protective conductor Where a residual current device RCD is used for extra protection only an RCD of Type B time delayed shall be used on the supply side of this product See also Danfoss Application Note on RCD MN 90 GX YY Protective earthing of the frequency converter and the use of RCDs must always follow national and local regulations Motor Thermal Protection Motor...

Page 4: ...quency converter from mains whenever personal safety considerations make it necessary to avoid unintended start of any motors To avoid unintended start always activate the OFF key before changing parameters 1 2 5 Disposal Instruction Equipment containing electrical components must not be disposed of together with domestic waste It must be separately collected with electrical and electronic waste a...

Page 5: ... Hp 100 4 H4 IP20 5 5 7 5kW 7 5 10Hp 11 15kW 15 20Hp 100 4 H5 IP20 11kW 15 Hp 18 5 22kW 25 30Hp 100 4 H6 IP20 15 18 5Kw 20 25Hp 30 45kW 40 60Hp 22 30kW 30 40Hp 200 7 9 H7 IP20 22 30kW 30 40Hp 55 75kW 100 120Hp 45 55kW 60 100Hp 200 7 9 H8 IP20 37 45kW 50 60Hp 90kW 125Hp 75 90kW 120 125Hp 225 8 9 H9 IP20 2 2 7 5kW 3 10Hp 100 4 H10 IP20 11 15kW 15 20Hp 200 7 9 NOTE With IP21 Nema Type1 option kit mou...

Page 6: ...20 4 595 23 4 635 25 495 19 5 239 31 5 200 7 9 242 9 5 8 5 H7 IP20 22 30kW 30 40Hp 55 75kW 100 120Hp 550 21 7 630 24 8 690 27 2 521 20 5 313 12 3 270 10 6 335 13 2 8 5 H8 IP20 37 45kW 50 60Hp 90kW 120Hp 660 26 800 31 5 631 24 8 375 14 8 330 13 335 13 2 8 5 Table 1 1 Mechanical Dimensions Enclosure Power kW Height mm Width mm Depth mm Mounting hole mm Frame IP class 3x200 240V 3x380 480V 3x525 600V...

Page 7: ...55 10 10 0 5 3 0 5 H7 IP20 75 14 14 0 5 3 0 5 H8 IP20 37 45 90 242 242 0 5 3 0 5 Power kW Torque Nm Frame IP class 3 x 380 480 Line Motor DC connection Control terminals Earth Relay I6 IP54 22 37 4 5 4 5 0 5 3 0 6 I7 IP54 45 55 10 10 0 5 3 0 6 I8 IP54 75 90 14 241 14 241 0 5 3 0 6 Power kW Torque Nm Frame IP class 3 x 525 600 Line Motor DC connection Control terminals Earth Relay H9 IP20 2 2 7 5 1...

Page 8: ...ble to reduce the noise level and leakage currents For further details on mounting of the decoupling plate please see instruction MI 02 QX YY Also see EMC Correct Installation in the Design Guide MG 18 CX YY 1 Mount the earth wires to earth terminal 2 Connect motor to terminals U V and W 3 Mount mains supply to terminals L1 L2 and L3 and tighten IP20 200 240V 0 25 11kW and IP20 380 480V 0 37 22kW ...

Page 9: ...l international regulations Short circuit protection Danfoss recommends using the fuses mentioned in the following tables to protect service personnel or other equipment in case of an internal failure in the unit or short circuit on DC link The frequency converter provides full short circuit protection in case of a short circuit on the motor Overcurrent protection Provide overload protection to av...

Page 10: ...R 25 KTS R25 JKS 25 JJS 25 25 11 FRS R 50 KTS R50 JKS 50 JJS 50 50 15 FRS R 50 KTS R50 JKS 50 JJS 50 50 18 5 FRS R 80 KTS R80 JKS 80 JJS 80 65 22 FRS R 80 KTS R80 JKS 80 JJS 80 65 30 FRS R 80 KTS R80 JKS R80 JJS R80 80 37 FRS R 100 KTS R100 JKS R100 JJS R100 100 45 FRS R 125 KTS R125 JKS R125 JJS R125 125 55 FRS R 150 KTS R150 JKS R150 JJS R150 150 75 FRS R 200 KTS R200 JKS R200 JJS R200 200 90 FR...

Page 11: ...nd PLC etc Panel Mains supply Min 200mm between control cable mains cable and between mains motor cable PLC Protective earth Reinforced protective earth 130BB761 10 Illustration 1 2 EMC correct Electrical Installation For North America use metal conduits instead of shielded cables Quick Guide HVAC Basic Drive DAA101 Quick Guide 10 MG 18 A2 02 VLT is a registered Danfoss trademark 1 1 ...

Page 12: ...NP is default value and digital input 29 mode is set in 5 03 Digital Input 29 Mode PNP is default value Control terminals Illustration 1 4 shows all control terminals of the frequency converter Applying Start term 18 connection between terminal 12 27 and an analog reference term 53 or 54 and 55 make the frequency converter run 18 19 12 20 55 27 29 42 45 50 53 54 DIGI IN DIGI IN DIGI IN DIGI IN 61 ...

Page 13: ...PN OV PNP Bus ter Bus ter RS 485 Interface RS 485 N PS 485 69 P RS 485 68 Com RS 485 61 PNP Source NPN Sink ON Terminated OFF Unterminated ON 1 2 240V AC 3A Not present on all power sizes Do not connect shield to 61 on 116 117 and 118 unites 01 02 03 relay1 relay2 UDC UDC Motor U V W 130BB626 10 06 05 04 240V AC 3A NOTE Please note there is no access to UDC and UDC on the following units IP20 380 ...

Page 14: ...e edit set up 4 Motor direction is shown to the bottom left of the display indicated by a small arrow pointing either clockwise or counterclockwise 5 The triangle indicates if the LCP is in status quick menu or main menu B Menu Key Use the menu key to select between status quick menu or main menu C Navigation keys and indicator lights LEDs 6 Com led Flashes when bus communication is communi cating...

Page 15: ...tart signal analog reference voltage or current and optionally also relay signals but no feed back signal from the process applied 24V DIG IN DIG IN DIG IN DIG IN COM DIG IN A OUT D OUT A OUT D OUT 18 19 27 29 42 55 50 53 54 20 12 01 02 03 04 05 06 R2 R1 0 10V Start 10V A IN A IN COM 130BB674 10 45 Reference The wizard will initially be shown after power up until any parameter has been changed The...

Page 16: ...2 0 No function Select Function of Relay 1 0 No function Set Maximum Reference 0050 Hz Set Minimum Reference 0016 Hz AMA running OK OK B a c k Status Main Menu Quick Menu Hand On OK Menu Off Reset Auto On Alarm Warn On AMA failed Do AMA Status Screen The Wizard can always be reentered via the Quick Menu Do not AMA Current Voltage Power Up Screen At power up the user is asked to choose the prefered...

Page 17: ...5 Motor Nominal Speed 100 0 9999 0 RPM Size related Enter motor nominal speed from nameplate data 4 12 Motor Speed Low Limit Hz 0 0 400 Hz 0 Hz Enter the minimum limit for low speed 4 14 Motor Speed High Limit Hz 0 0 400 Hz 65 Hz Enter the maximum limit for high speed 3 41 Ramp 1 Ramp up time 0 05 3600 0 s Size related Ramp up time from 0 to rated 1 23 Motor Frequency 3 42 Ramp 1 Ramp down time 0 ...

Page 18: ... 5 40 Function Relay Alarm Select the function to control output relay 1 5 40 Function Relay 1 Function relay See 5 40 Function Relay Drive running Select the function to control output relay 2 1 29 Auto Tune See 1 29 Auto Tune Off Performing an AMA optimizes motor performance Quick Guide HVAC Basic Drive DAA101 Quick Guide MG 18 A2 02 VLT is a registered Danfoss trademark 17 1 1 ...

Page 19: ...130BB631 11 1 20 Motor Power 1 10 kW 1 23 Motor frequency 0050 Hz 6 22 Terminal 54 Low Current 4 mA 6 24 Terminal 54 Low Ref Feedb Value 0016 Hz 6 23 Terminal 54 High Current 20 mA 6 25 Terminal 54 High Ref Feedb Value 50 0 01 s 20 81 PI Normal Inverse Control 0 Normal 20 83 PI Start Speed 0 Hz 20 93 PI Proportional Gain 0 01 s 1 29 Automatic Motor Adaption 1 Enable 6 20 Terminal 54 Low Voltage 0 ...

Page 20: ...al 54 is used for current or voltage input 6 20 Terminal 53 Low Voltage 0 10V 0 07V Enter the voltage that corresponds to the low reference value 6 21 Terminal 53 High Voltage 0 10V 10V Enter the voltage that corresponds to the low high reference value 6 22 Terminal 60 Low Current 0 20mA 4 Enter the current that corresponds to the high reference value 6 23 Terminal 60 High Current 0 20mA 20 Enter ...

Page 21: ...the drive to catch a spinning motor Changes Made Changes Made lists all parameters changed since factory setting Only the changed parameters in current edit setup are listed in changes made If the parameter s value is changed back to factory setting s value from another different value the parameter will NOT be listed in Changes Made 1 Press MENU key to enter the Quick Menu until indicator in disp...

Page 22: ...nabled 0 44 Off Reset Key on LCP 0 Disable All 1 Enable All 7 Enable Reset Only 0 42 Auto on Key on LCP 0 Disabled 1 Enabled 0 5 Copy Save 0 50 LCP Copy 0 No copy 1 All to LCP 2 All from LCP 3 Size indep from LCP 0 51 Set up Copy 0 No copy 1 Copy from setup 1 2 Copy from setup 2 9 Copy from Factory setup 0 6 Password 0 60 Main Menu Password 0 999 0 1 Load and Motor 1 0 General Settings 1 00 Config...

Page 23: ...Hz 400 0 4 5 Adj Warnings 4 50 Warning Current Low 0 00 194 00A 0 00 4 51 Warning Current High 0 00 194 00A 194 00 4 54 Warning Reference Low 4999 000 4999 000 4999 000 4 55 Warning Reference High 4999 000 4999 000 4999 000 4 56 Warning Feedback Low 4999 000 4999 000 4999 000 4 57 Warning Feedback High 4999 000 4999 000 4999 000 4 58 Missing Motor Phase Function 0 Off 1 On 4 6 Speed Bypass 4 61 By...

Page 24: ...ermal warning 22 Ready no thermal warning 23 Remote ready no thermal warning 24 Ready Voltage OK 25 Reverse 26 Bus OK 35 External Interlock 45 Bus Control 60 Comparator 0 61 Comparator 1 62 Comparator 2 63 Comparator 3 64 Comparator 4 65 Comparator 5 70 Logic rule 0 71 Logic rule 1 72 Logic rule 2 73 Logic rule 3 74 Logic rule 4 75 Logic rule 5 80 SL digital output A 81 SL digital output B 82 SL d...

Page 25: ...back 1 32768 32767 0 13 Smart Logic 13 0 SLC Settings 13 00 SL Controller Mode 0 Off 1 On 13 01 Start Event 0 False 1 True 2 Running 3 In range 4 On reference 7 Out of current range 8 Below Ilow 9 Above Ihigh 16 Thermal warning 17 Mains out of range 18 Reversing 19 Warning 20 Alarm trip 21 Alarm trip lock 22 Comparator 0 23 Comparator 1 24 Comparator 2 25 Comparator 3 26 Logic rule 0 27 Logic rule...

Page 26: ...06 Reset kWh Counter 0 Do not reset 1 Reset counter 15 07 Reset Running Hours Counter 0 Do not reset 1 Reset counter 15 3 Fault Log 15 30 Fault Log Error Code 0 255 0 15 4 Drive Identification 15 40 FC Type 15 41 Power Section 15 42 Voltage 15 43 Software Version 15 44 OrderedTypeCode 15 46 Frequency Converter Ordering No 15 47 Power Card Ordering No 15 48 LCP Id No 15 49 Software ID Control Card ...

Page 27: ...r 54 is less than 50 of value set in par 6 10 6 12 6 20 or 6 22 See also parameter group 6 0X 4 14 Mains ph loss X X X Missing phase on supply side or too high voltage imbalance Check supply voltage See parameter 14 12 7 11 DC over volt X X Internediate circuit voltage exceeds limit 8 10 DC under volt X X Intermediate circuit voltage drops below voltage warning low limit 9 9 Inverter overload X X ...

Page 28: ...resume normal operation apply 24V DC to the terminal programmed for external interlock and reset the frequency converter via serial communication digital I O or by pressing reset button on keypad 66 26 Heat sink Temperature Low X This warning is based on the temperature sensor in the IGBT module Only on 400V 30 90 kW units 69 1 Pwr Card Temp X X X The temperature sensor on the power card is either...

Page 29: ...10 Continuous 3x200 240V A 1 1 1 6 2 8 5 6 8 8 7 2 14 1 12 0 21 0 18 0 28 3 24 0 41 0 38 2 52 7 65 0 76 0 103 7 127 9 153 0 Intermittent 3x200 240V A 1 2 1 8 3 1 6 2 9 5 7 9 15 5 13 2 23 1 19 8 31 1 26 4 45 1 42 0 58 0 71 5 83 7 114 1 140 7 168 3 Max mains fuses See 1 3 6 Fuses Estimated power loss W Best case typical1 12 1 4 15 1 8 21 2 6 48 6 0 80 1 02 97 1 20 182 204 229 268 369 386 512 658 804...

Page 30: ...ittent 3x380 440V A 1 3 2 4 4 1 5 8 7 9 9 9 13 2 17 1 25 3 34 0 40 7 46 8 67 1 80 3 99 0 116 0 161 0 194 0 Continuous 3x440 480V A 1 1 2 1 3 4 4 8 6 3 8 2 11 0 14 0 21 0 27 0 34 0 40 0 52 0 65 0 80 0 105 0 130 0 160 0 Intermittent 3x440 480V A 1 2 2 3 3 7 5 3 6 9 9 0 12 1 15 4 23 1 29 7 37 4 44 0 57 2 71 5 88 0 115 0 143 0 176 0 Max input current RELAY 2 130BB633 10 Continuous 3x380 440V A 1 2 2 1...

Page 31: ... 97 2 98 3 97 9 98 2 97 8 98 0 97 6 98 4 98 0 98 2 97 8 98 1 97 9 98 0 97 8 98 1 97 9 98 1 97 9 97 8 97 9 97 1 98 3 98 3 98 3 Output current 50 C ambient temperature Continuous 3x380 440V A 1 0 1 9 3 7 4 9 6 3 8 4 10 9 14 0 20 9 28 0 34 1 38 0 48 8 58 4 72 0 74 2 102 9 123 9 Intermittent 3x380 440V A 1 1 2 1 4 07 5 4 6 9 9 2 12 0 15 4 23 0 30 8 37 5 41 8 53 7 64 2 79 2 81 6 113 2 136 3 Continuous ...

Page 32: ...us 3x380 440V A 41 8 57 0 70 3 84 2 102 9 140 3 165 6 Intermittent 3x380 440V A 46 0 62 7 77 4 92 6 113 1 154 3 182 2 Continuous 3x440 480V A 36 0 49 2 60 6 72 5 88 6 120 9 142 7 Intermittent 3x440 480V A 39 6 54 1 66 7 79 8 97 5 132 9 157 0 Max mains fuses Frequency converter P22K P30K P37K P45K P55K P75K P90K Estimated power loss W Best case typical1 496 734 705 927 1075 1425 1469 Weight enclosu...

Page 33: ...ous 3x380 440V A 3 7 5 1 8 7 11 9 16 5 22 5 33 1 45 1 66 5 81 3 109 0 130 9 Intermittent 3x380 440V A 4 1 5 6 9 6 13 1 18 2 24 8 36 4 49 6 73 1 89 4 119 9 143 9 Continuous 3x440 480V A 3 5 4 8 8 3 11 4 15 7 21 4 31 5 42 9 63 3 77 4 103 8 124 5 Intermittent 3x440 480V A 3 9 5 3 9 2 12 5 17 3 23 6 34 6 47 2 69 6 85 1 114 2 137 0 Max mains fuses Estimated power loss W Best case typical1 8 4 112 0 178...

Page 34: ...thout external filter With external filter Without external filter With external filter Without external filter With external filter Without external filter With external filter Without external filter With external filter H4 RFI filter Class A1 0 25 11kW 3x200 240V IP20 25m 50m 20m Yes Yes 0 37 22kW 3x380 480V IP20 25m 50m 20m Yes Yes H2 RFI filter Class A2 1 5 45kW 3x200 240V IP20 25m no 30 90kW...

Page 35: ...gory III pollution degree 2 The unit is suitable for use on a circuit capable of delivering not more than 100 000 RMS symmetrical Amperes 240 480V maximum Motor output U V W Output voltage 0 100 of supply voltage Output frequency 0 200Hz VVC 0 400Hz u f Switching on output Unlimited Ramp times 0 05 3600 sec Cable lengths and cross sections Max motor cable length screened armoured EMC correct insta...

Page 36: ...n Terminal number 68 P TX RX 69 N TX RX Terminal number 61 Common for terminals 68 and 69 Control card 24V DC output Terminal number 12 Max load enclosure frame H1 H8 80mA Relay output Programmable relay output 2 Relay 01 and 02 01 03 NC 01 02 NO 04 06 NC 04 05 NO Max terminal load AC 1 1 on 01 02 04 05 NO Resistive load 250V AC 3A Max terminal load AC 15 1 on 01 02 04 05 NO Inductive load cosφ 0 ...

Page 37: ...out derating 1000m Maximum altitude above sea level with derating 3000m Derating for high altitude see section on special conditions Safety standards EN IEC 61800 5 1 UL 508C EMC standards Emission EN 61800 3 EN 61000 6 3 4 EN 55011 IEC 61800 3 EMC standards Immunity EN 61800 3 EN 61000 6 1 2 EN 61000 4 2 EN 61000 4 3 EN 61000 4 4 EN 61000 4 5 EN 61000 4 6 1 8 Special Conditions 1 8 1 Derating for...

Page 38: ... MG18A202 132R0078 MG18A202 Rev 2011 03 04 ...

Page 39: ......

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