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250C7Y1B
Split system air conditioner
4PW34720-1G – 07.2010

Installation manual

9

Precaution for servicing

This unit requires additional charging of refrigerant according to the
length of pipe connected at the site. Charge the refrigerant to the
liquid pipe in its liquid state through the serviceport of the liquid stop
valve. Since R410A is a mixed refrigerant, its composition changes if
charged in a state of gas and normal system operation would no
longer be assured.

On this model it is not necessary to charge additionaly if the standard
pipe size in pair combination is used and if the total piping length

30 m.

Additional charging of refrigerant

Installations with total piping lengths 

30 m do not require additional

charging of refrigerant.

For total piping lengths over 30 m, calculate the required additional
refrigerant in function of the calculated length and pipe diameters like
explained in the following procedure.

1

Add up the total piping length.

In case the result is 

30 m, your installation does not require

any additional charge.

In case the result is over 30 m, proceed as explained from
step 2 onwards.

2

Subtract 30 m from the calculated total piping length. Take note
of this rest value and, starting from the outdoor unit, check the
exact position in the refrigerant flow where you reach this rest
value.

3

Determine the pipe diameter at that position in the refrigerant
flow.

4

From that same position on, add up the remaining pipe lengths
of that same pipe diameter downstream to the indoor unit(s).

5

Determine the required additional refrigerant charge in function
of the calculated pipe length of that pipe diameter by multiplying
that length by the appropriate calculation coefficient.

Take note of the calculated weight.

6

Repeat step 5 for other pipe diameters in function of other pipe
diameter pipe lengths downstream to the indoor units and add
up all calculated weights.

7

The sum of all calculated weights is the total required additional
refrigerant charge for your installation.

The final result must be rounded to 100 g.

8

Calculation coefficients

9

See the examples below for a clear understanding.

When performing service on the unit requiring the
refrigerant system to be opened, refrigerant must be
evacuated according to local regulations.

Ø

Coefficient

12.7

0.09

9.5

0.05

6.4

0.03

Example 1

L=80 m

Ø12.7

Chargeless length = 30 m
Additional refrigerant charge = (80–30)x0.09 = 50x0.09 = 4.5 kg

Example 2

L2=7 m

100 type

Ø9.5

200 type

L1=35 m

indoor

 Ø9.5

L3=5 m

100 type

Ø9.5

Chargeless length = 30 m
Additional refrigerant charge 

= ((35+7+5)–30)x0.05 = 17x0.05 = 0.85 kg = 0.9 kg

Example 3

L2=7 m

60 type

Ø6.4

200 type

L1=5 m

L3=17 m

60 type

Ø9.5

Ø6.4

L4=10

 

m

60 type

Ø6.4

Chargeless length = 30 m

Ø9.5

(30–5) = 25 m

Ø6.4

25–(7+17+10) = –9 m

Additional refrigerant charge = 9x0.03 = 0.27 kg = 0.3 kg

Example 4

L4=10 m

60 type

Ø6.4

L2=5 m

 Ø9.5

L5=7 m

60 type

Ø6.4

250 type

L1=25 m

Ø12.7

L6=7 m

60 type

Ø6.4

L3=5  m

 Ø9.5

L7=5 m

60 type

Ø6.4

Chargeless length = 30 m

Ø12.7 (30–25) = 5 m
Ø9.5

5–(5+5) = –5 m

Ø6.4

10+7+7+5 = 29 m

Additional refrigerant charge = (5x0.05)+(29x0.03) = 1.12 kg = 1.1 kg

In case of complete recharge of the refrigerant, please first
execute vacuuming. Vacuuming must be executed using
the both 2 service ports situated on the piping inside the
airconditioning outdoor unit simultaneously.
Make sure that both stop valves are open for vacuuming.
Vacuuming can not be executed completely using the ports
on the stop valves.

Summary of Contents for RZQ200C7Y1B

Page 1: ...INSTALLATION MANUAL RZQ200C7Y1B RZQ250C7Y1B Split system air conditioner ...

Page 2: ...H1 L1 H1 H2 L3 L1 L2 H1 H2 L4 L1 L3 L2 H1 H2 L7 L1 L6 L5 L4 L3 L2 4 3 1 3 4 2 2 mm 5 3 1 0 0 0 1000 1 50 0 1500 1500 2 1 2 10 14 A 1 3 0 3 0 4 2 3 1 E B C D H A 18 16 17 h1 h2 1500 500 1 2 3 4 5 1 2 3 1 2 3 4 5 4 1 2 4 5 3 5 3 3 1 13 6 9 8 1 2 4 3 5 14 15 16 12 11 10 7 3 2 8 6 4 8 1 3 2 7 8 9 8 10 11 8 8 8 5 9 1 A B 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 ...

Page 3: ...responsabilidade que os modelos de ar condicionado a que esta declaração se refere 09 u заявляет исключительно под свою ответственность что модели кондиционеров воздуха к которым относится настоящее заявление 10 q erklærer under eneansvar at klimaanlægmodellerne som denne deklaration vedrører 11 s deklarerar i egenskap av huvudansvarig att luftkonditioneringsmodellerna som berörs av denna deklarat...

Page 4: ...atalapainepuolen lämpötila L C TSmax Suurinta sallittua painetta PS vastaava kyllästyslämpötila M C Kylmäaine N Varmuuspainelaitteen asetus P bar Valmistusnumero ja valmistusvuosi katso mallin nimikilpi 14 Maximální přípustný tlak PS K bar Minimální maximální přípustná teplota TS TSmin Minimální teplota na nízkotlaké straně L C TSmax Saturovaná teplota odpovídající maximálnímu přípustnému tlaku PS...

Page 5: ...ontside panel is not in place overheat of the terminals electric shocks or a fire may be caused If refrigerant gas leaks during installation work ventilate the area immediately Toxic gas may be produced if refrigerant gas comes into contact with fire After completing the installation work check to make sure that there is no leakage of refrigerant gas Toxic gas may be produced if refrigerant gas leak...

Page 6: ... 4 There is no danger of fire due to leakage of inflammable gas 5 Ensure that water cannot cause any damage to the location in case it drips out the unit e g in case of a blocked drain pipe 6 The piping length between the outdoor unit and the indoor unit may not exceed the allowable piping length 7 Select the location of the unit in such a way that neither the discharged air nor the sound generated ...

Page 7: ...oise generated from radio frequency energy The equipment complies to specifications that are designed to provide reasonable protection against such interference However there is no guarantee that interference will not occur in a particular installation It is therefore recommended to install the equipment and electric wires keeping proper distances away from stereo equipment personal computers etc S...

Page 8: ...rant piping Therefore use the phosphor copper brazing filler metal BCuP which does not require flux Flux has extremely harmful influence on refrigerant piping systems For instance if the chlorine based flux is used it will cause pipe corrosion or in particular if the flux contains fluorine it will damage the refrigerant oil Be sure to perform a nitrogen blow when brazing Brazing without performing nitro...

Page 9: ...g Perform a visual check on quality of residual oil in existing refrigerant piping This check is extremely important because using existing piping with deteriorated oil will cause compressor breakdown Put some residual oil of the pipes you want to reuse on a piece of white paper or on the white surface of an oil checking reference card and compare that oil color with the circled color of the oil c...

Page 10: ...all gas and oil is recovered from the pinched piping disconnect the charge hose and close the service ports 5 In case the pinched piping lower part looks like detail in the illustration follow instructions as per procedure steps 7 8 In case the pinched piping lower part looks like detail in the illustration follow instructions as per procedure steps 6 7 8 6 Cut off the lower part of the smaller pi...

Page 11: ... over a long period of time rainwater may enter the pipe during work After evacuating the system for 2 hours pressurize the system to 0 05 MPa vacuum break with nitrogen gas and evacuate the system again using the vacuum pump for 1 hour to 100 7 kPa vacuum drying If the system cannot be evacuated to 100 7 kPa within 2 hours repeat the operation of vacuum break and vacuum drying Then after leaving ...

Page 12: ...t leaks are present 7 12 Additional refrigerant charge Important information regarding the refrigerant used This product contains fluorinated greenhouse gases covered by the Kyoto Protocol Do not vent gases into the atmosphere Refrigerant type R410A GWP 1 value 1975 1 GWP global warming potential Please fill in with indelible ink the factory refrigerant charge of the product the additional refrigera...

Page 13: ...pipe length of that pipe diameter by multiplying that length by the appropriate calculation coefficient Take note of the calculated weight 6 Repeat step 5 for other pipe diameters in function of other pipe diameter pipe lengths downstream to the indoor units and add up all calculated weights 7 The sum of all calculated weights is the total required additional refrigerant charge for your installatio...

Page 14: ...sible when the power supply is switched off 2 Turn the power supply on and charge only the amount of lacking refrigerant 3 Completely open the gas line stop valve See figure 15 and refer to Airtightness test and vacuum drying on page 7 for nomenclature of the parts in figure 15 Valve A must be left fully closed Make sure the liquid stop valve is totally shut If it is open the refrigerant cannot be c...

Page 15: ... wiring must be carried out in accordance with the wiring diagrams and the instructions given below Be sure to use a dedicated power circuit Never use a power supply shared by another appliance This can lead to electrical shock or fire Insufficient capacity of the power supply circuit or improper electrical construction may lead to electric shocks or fire Do not operate until refrigerant piping work ...

Page 16: ... hard plastic piping is used Telephone ground wires and lightning rods dangerous when struck by lightning due to abnormal rise in electrical potential in the grounding This unit uses an inverter and therefore generates noise which will have to be reduced to avoid interfering with other devices The outer casing of the product may take on an electrical charge due to leaked electrical current which w...

Page 17: ...en routing out the ground wires from the left side 10 Grounding wire 11 When wiring pay attention not to detach the acoustic insulators from the compressor Precautions when installing power wiring Use round pressure terminals for connections to the power terminal block When none are available follow the instructions below Do not connect wiring of different thicknesses to the power terminal block S...

Page 18: ...not pass near each other keeping them at least 50 mm apart Proximity may cause electrical interference malfunctions and breakage Be sure to connect the power wiring to the power wiring terminal block and secure it as described under Field line connection on page 13 Inter unit wiring should be secured as described in Field line connection in chapter 8 5 Examples on page 13 Secure the wiring with th...

Page 19: ...s and buttons Led state Throughout the manual the state of the LEDs is indicated as follows Setting the DIP switches Setting the push button switch BS1 5 Function of the push button switch which is located on the outdoor unit PCB A1P Setting the mode 2 The set mode can be changed by pressing the button for 5 seconds The setting mode will change to setting mode 2 and the H1P LED will be ON w Exitin...

Page 20: ...d wire Is the wiring as mentioned on the wiring diagram Make sure no wiring has been forgotten and that there are no missing phases or reverse phases Is the unit properly grounded Are any of the wiring attachment screws loose Is the insulation resistance at least 2 MΩ Use a 500 V mega tester when measuring insulation Do not use a mega tester for circuits which are not 230 V Refrigerant piping Is t...

Page 21: ...ply and the outdoor unit with the circuit breaker After the power supply to one side is cut off cut off the power supply to the other side within 10 minutes Otherwise the communication between the indoor and outdoor unit may become abnormal and the expansion valves will be completely closed again 3 Recover the refrigerant by a refrigerant reclaimer For details see the operation manual delivered wi...

Page 22: ...d so until the result falls short of the maximum concentration 4 Dealing with the situations where the result exceeds the maximum concentration level Where the installation of a facility results in a concentration in excess of the maximum concentration level then it will be necessary to revise the system 5 Please consult your supplier 12 DISPOSAL REQUIREMENTS Dismantling of the unit treatment of t...

Page 23: ...20 22 21 19 1 2 5 3 3 5 4 4 1 2 3 4 5 24 23 5 1 7 10 3 2 9 6 6 7 4 11 8 6 NOTES 3 1 2 3 2 6 4 A 3 2 1 6 5 4 3 L1 L2 L3 N 1 3 4 2 8 9 6 5 7 20 21 22 23 24 19 ...

Page 24: ...4PW34720 1G 07 2010 Copyright 2006 Daikin ...

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