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Installation manual

11

RZQ71~12 RZQ100~140B8W1B

Split System air conditioners

4PW23691-1A

Total charging weight of the refrigerant (after a leak, 
etc.)

The total charging amounts relate to the refrigerant piping length
as in 

"Maximum allowable piping length"

  of the table in

paragraph 

"Allowable pipe length and height difference" on

page 6

(E.g. twin: L1+L2).

Table 3: Total charging amount <unit: kg>

Precaution for pumping-down operation

The outdoor unit is equipped with a low pressure switch or a low
pressure sensor to protect the compressor.

Take the following steps to perform the pumping-down operation.

Preliminary measures

Make sure to cut off power supply.
Open the front panel and cover the PCB and terminal board with
insulation sheet to avoid electric shock by accidental touching of
live parts.

Close the front panel before leaving the outdoor unit. You cannot
leave the unit unattended in case the front panel remains opened.

Turn on the power supply and carry out pumping-down operation
according to the following procedure.

Pump down operation

(a)  If after finishing pumping-down operation the outdoor unit does
not operate, not even when the remote controller switch is turned on,
the remote controller may or may not indicate 

U4

. But this is not a

malfunction.

After finishing the pumping-down operation, make sure to have
removed the insulation sheet that was placed in the switch box as
a protective measure like in chapter 

"Preliminary measures" on

page 11

.

When in need of operation, turn off the main power supply and
turn it on again. Make sure that stop valves both on liquid and gas
side are open and be sure to operate the unit in cooling operation
during test run.

E

LECTRICAL

 

WIRING

 

WORK

Precautions on electrical wiring work

Before obtaining access to terminal devices, all supply circuits
must be interrupted.

Use only copper wires.

The wiring between the indoor unit and outdoor unit must be for
230 V.

Do not turn on the main switch until all the wiring is completed.
Make sure that the main switch has a contact separation of at
least 3 mm in all poles.

For W1
Make sure to connect power supply cables in normal phase. If
connected in reverse phase, the remote controller of the indoor
unit indicates 

U1

  and the equipment cannot operate. Change

any two of the three power supply cables (L1, L2, L3) to correct
phase.
If the contact in the magnetic switch should be forcibly turned on
while the equipment is inoperative, the compressor will burn out.
Never try to forcibly turn on the contact.

Never squeeze bundled cables into a unit.

Fix cables so that cables do not make contact with the pipes
(especially on high pressure side).

Secure the electrical wiring with clamping material as shown in
the figure below so that it does not come in contact with the
piping, particulary on the high-pressure side.
Make sure no external pressure is applied to the terminal
connectors.

When installing the earth leakage breaker make sure that it is
compatible with the inverter (resistant to high frequency
electrical noise) to avoid unnecessary opening of the earth
leakage breaker.

As this unit is equipped with an inverter, installing a phase
advancing capacitor not only will deteriorate power factor
improvement effect, but also may cause capacitor abnormal
heating accident due to high-frequency waves. Therefore, never
install a phase advancing capacitor.

Secure the wiring in the order shown below.

1

Secure the ground wire to the shut-off valve attachment plate so
that it does not slide.

2

Secure the ground wire to the shut-off valve attachment plate
one more time along with the electric wiring and the inter-unit
wiring.

Refrigerant piping length

Model

Liquid pipe 

size

3~5

(a)

 m

5~10 m

10~20 m

20~30 m

30~40 m

40~50 m

50~60 m

60~75 m

RZQ71

size-down

1.8

1.8

standard

1.8

1.8

2.3

2.8

3.3

3.8

RZQ100~140

size-down

3.3

3.3

standard

3.3

3.3

3.8

4.3

4.8

5.3

5.8

6.3

Refrigerant piping length

Model

Liquid pipe 

size

3~5

(a)

 m

(a) When piping length is less than 5 m, a complete recharging of the unit is required. 

Charge the unit with the refrigerant charge as indicated.

5~10 m

10~15 m

15~20 m

20~25 m

25~30 m

30~35 m

RZQ71

size-up

2.3

2.3

2.8

3.3

3.8

RZQ100~140

3.8

3.8

4.3

4.8

5.3

5.8

6.3

Never short-circuit the low pressure switch or low pressure
sensor during pump-down operation.

Procedure

Precaution

1

Make sure that stop valves both on 
liquid and on gas side are open.

2

Push the pumping-down operation 
button on the PC board of the 
outdoor unit.

Compressor and outdoor fan will 
start operation automatically.
The indoor unit fan may 
automatically start running.
Please pay attention to this.

3

Once operation stops after 3 or 5 
minutes

(a)

, close the stop valve on 

the liquid side and gas side 
securely. (See 

"How to use the 

shut-off valve" on page 8

)

Never leave the outdoor unit 
unattended with opened front 
panel when power supply is on.

4

Turn off the power supply.

All wiring must be performed by an authorized
electrician.

All components procured on the site and all electric
construction should comply with the applicable local
and national codes.

High voltage
To avoid electrical shock, make sure to disconnect the
power supply 1 minute or more before servicing the
electrical parts. Even after 1 minute, always measure
the voltage at the terminals of main circuit capacitors
or electrical parts and, before touching, make sure
that those voltages are 50 V DC or less.

To persons in charge of electrical wiring work:

Do not operate the unit until the refrigerant piping is
complete. (Running it before the piping is ready will break
the compressor.)

Summary of Contents for RZQ100B9V3B

Page 1: ...INSTALLATION MANUAL RZQ71B9V3B RZQ100B9V3B RZQ125B9V3B RZQ100B8W1B RZQ125B8W1B RZQ140B8W1B Split System air conditioners...

Page 2: ...9 7 6 6 8 3 3 1 3 2 4 5 A B A E B C D H H1 L1 H1 H2 L3 L1 L2 H1 H2 L4 L1 L3 L2 H1 H2 L7 L1 L6 L5 L4 L3 L2 A A B2 B2 B2 C C D1 D1 D1 D2 D2 D2 D2 D2 E E H H L1 L1 L1 L2 L2 L2 A A B1 B1 B1 B1 B1 B1 B2 B...

Page 3: ...ea s fie utilizate n conformitate cu instruc iunile noastre 19 skladni z naslednjimi standardi in drugimi normativi pod pogojem da se uporabljajo v skladu z na imi navodili 20 on vastavuses j rgmis t...

Page 4: ...ourself Improper installation may result in water leakage electric shocks or fire Perform installation work in accordance with this installation manual Improper installation may lead to water leakage...

Page 5: ...be according to national regulations Do not connect the earth wire to gas or water pipes lightning conductor or telephone earth wire Incomplete grounding may cause electric shocks Gas pipe Ignition o...

Page 6: ...ation due to rise of high pressure When a strong wind blows continuously on the face of the unit the fan can start rotating very fast until it breaks Refer to the figures for installation of this unit...

Page 7: ...pipe disposal If drain pipe disposal from the outdoor unit causes trouble for example if the drain water may splash on people provide the drain piping using a drain socket optional Make sure the drain...

Page 8: ...f piping work Be sure to open the shut off valve after piping installing and vacuming is complete Running the system with the valve closed may break the compressor It is forbidden to discharge refrige...

Page 9: ...y refrigerant gas leaks while working on the unit ventilate the room thoroughly right away Use R410A only when adding refrigerant Installation tools Make sure to use installation tools gauge manifold...

Page 10: ...If the indoor or outdoor units were disconnected from the piping for a long period of time water or dirt might have gotten into the piping If copper piping is corroded Flares should not be re used but...

Page 11: ...areful not to let the indoor and outdoor branch piping come into contact with the compressor terminal cover If the liquid side piping insulation might come into contact with it adjust the height as sh...

Page 12: ...sed before leak test or vacuuming Set up for vacuuming and leak test see figure 8 Procedure for leak test Leak test must satisfy EN378 2 1 Evacuate the pipes and check vacuum 1 No pressure increase fo...

Page 13: ...kg Example 1 1 G1 L1 35 m G2 L2 L3 7 5 12 2 Over 30 m a G1 30 5 m 9 5 R1 0 5 kg b G2 12 m 6 4 R2 0 6 kg 3 Refrigerant charge amount R R1 R2 0 5 0 6 1 1 kg Example 2 1 G1 L1 5 m G2 L2 L3 L4 17 17 20 54...

Page 14: ...h clamping material as shown in the figure below so that it does not come in contact with the piping particulary on the high pressure side Make sure no external pressure is applied to the terminal con...

Page 15: ...overheating When connecting wires of the same gauge connect them according to the below figure Use the correct screwdriver to tighten the terminal screws Small screwdrivers can damage the screw head...

Page 16: ...bol all the time and the unit will switch to heating operation automatically after elapse of that time 2 In case you cannot operate the unit in test run mode for any unusual reason refer to Failure di...

Page 17: ...he product in case of an abnormality when the product is started up When the reversed phase protection circuit forced the unit to stop check if all phases are existing If this is the case shut off the...

Page 18: ...ld supply R1 R2 Resistor R1T Thermistor air R2T Thermistor coil R3T Thermistor discharge pipe R4T Thermistor suction pipe R5T Thermistor power module RC Signal receiver circuit S1NPL Pressure sensor l...

Page 19: ...NOTES NOTES...

Page 20: ...Zandvoordestraat 300 B 8400 Oostende Belgium 4PW23691 1A...

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