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RZQ71~12 RZQ100~140B8W1B
Split System air conditioners
4PW23691-1A

Installation manual

10

C

HARGING

 

REFRIGERANT

Precaution for servicing

This unit requires additional charging of refrigerant according to the
length of pipe connected at the site. Charge the refrigerant to the
liquid pipe in its liquid state through the service port of the liquid stop
valve. Since R410A is a mixed refrigerant, its composition changes if
charged in a state of gas and normal system operation would no
longer be assured.

On this model it is not necessary to charge additionaly if the piping
length 

30 m.

<5 m: See 

"Total charging weight of the refrigerant (after a leak, etc.)"

on page 11

.

Additional charging of refrigerant

The additional charging amounts relate to the refrigerant piping
length as in 

"Maximum total one-way piping length"

 of the table

in paragraph 

"Allowable pipe length and height difference" on

page 6

(E.g. twin: L1+L2+L3).

Over 30 

m, please add refrigerant quantity according to

following table.

For future servicing, mark with a circle the selected amount on the
tables below

For pair system

Table 1: Additional charging of refrigerant <unit: kg>

For twin, triple, and double twin system

Please charge additionaly according to the following calculation.
(additional amount is R1+R2)

1.

G1: total length of 

Ø

9.5 mm liquid piping

G2: total length of 

Ø

6.4 mm liquid piping

2.a G1>30 m

calculate length over 30 m (=G1–30 m)
Based on this length decide R1, R2 in the table

G1

30 m and G1+G2>30 m

calculate total length over 

30

 m (=G1+G2–30 m)

Based on this decide R2 in the table, R1=0

3.

Total additional charge amount
R=R1+R2 (kg)

Table 2: Length <unit: m>, additional charging of refrigerant
<unit: kg>

Example 1

1

G1=L1=35 m

G2=L2+L3=7+5=12

2

Over 

30 

 m

a

G1

30=5 m

  Ø9.5 R1=0.5 kg

b

G2=12 m 

  Ø6.4 R2=0.6 kg

3

Refrigerant charge amount=R=R1+R2=0.5+0.6=1.1 kg

Example 2

1

G1=L1=5 m

G2=L2+L3+L4=17+17+20=54

2

Over 

30 

m

a

G1=5 m

 R1=0.0 kg

b

(G1+G2)

30=(5+54)

30=29

 Ø6.4 R2=0.9 kg

3

Refrigerant charge amount=R=R1+R2=0.0+0.9=0.9 kg

When performing service on the unit requiring the
refrigerant system to be opened, refrigerant must be
evacuated according to local regulations.

Standard liquid pipe size

Connected piping length is between

Model

30~40 m

40~50 m

50~60 m

60~75 m

RZQ71

0.5

1.0

RZQ100~140

1.5

2.0

Size up liquid pipe size

Connected piping length is between

Model

15~20 m

20~25 m

25~30 m

30~35 m

RZQ71

0.5

1.0

RZQ100~140

1.5

2.0

Liquid 
piping

Ø

Length exceeding “Chargeless length”

Model 

0~10

10~20

20~30

30~40

40~55

RZQ71~140

Main

9.5

0.5

1.0

1.5

2.0

2.5

R1

Branch

Branch

6.4

0.3

0.6

0.9

1.2

1.5

R2

L2=7 (Ø6.4)

50 type

100 type

L1=35 (Ø9.5)

indoor

L3=5 (Ø6.4)

50 type

outdoor heat pump

L2=17 (Ø6.4)

50 type

indoor

125 type

L1=5 (Ø9.5)

L3=17 (Ø6.4)

50 type

outdoor heat pump

indoor

L4=20 (Ø6.4)

50 type

In case of complete recharge of the refrigerant, please first
execute vacuuming. Execute this vacuuming from the
service port. Do not use the port of the stop valve for
vacuuming. Vacuuming can not be executed completely
using such port.

Position of service port:

Heat pump: Heat pump units have 2 ports on the
piping. One between the liquid receiver and the
electronic expansion valve and another one between
the heat exchanger and the 4-way valve.

Systems with sized-up liquid pipe

Replace 30 m by 15 m in calculations above and use
the table below.

G1: total length of Ø12.7 mm liquid piping.

Length exceeding 

“Chargeless length”

Model

Liquid 
piping

Ø

0~5 m

5~10 m

10~15 m

15~20 m

RZQ71

Main

12.7

0.5

1.0

R1

RZQ100~140

Main

1.5

2.0

RZQ71~140

Branch

6.4

0.3

0.6

R2

RZQ140

Branch

9.5

0.5

1.0

R2

Summary of Contents for RZQ100B9V3B

Page 1: ...INSTALLATION MANUAL RZQ71B9V3B RZQ100B9V3B RZQ125B9V3B RZQ100B8W1B RZQ125B8W1B RZQ140B8W1B Split System air conditioners...

Page 2: ...9 7 6 6 8 3 3 1 3 2 4 5 A B A E B C D H H1 L1 H1 H2 L3 L1 L2 H1 H2 L4 L1 L3 L2 H1 H2 L7 L1 L6 L5 L4 L3 L2 A A B2 B2 B2 C C D1 D1 D1 D2 D2 D2 D2 D2 E E H H L1 L1 L1 L2 L2 L2 A A B1 B1 B1 B1 B1 B1 B2 B...

Page 3: ...ea s fie utilizate n conformitate cu instruc iunile noastre 19 skladni z naslednjimi standardi in drugimi normativi pod pogojem da se uporabljajo v skladu z na imi navodili 20 on vastavuses j rgmis t...

Page 4: ...ourself Improper installation may result in water leakage electric shocks or fire Perform installation work in accordance with this installation manual Improper installation may lead to water leakage...

Page 5: ...be according to national regulations Do not connect the earth wire to gas or water pipes lightning conductor or telephone earth wire Incomplete grounding may cause electric shocks Gas pipe Ignition o...

Page 6: ...ation due to rise of high pressure When a strong wind blows continuously on the face of the unit the fan can start rotating very fast until it breaks Refer to the figures for installation of this unit...

Page 7: ...pipe disposal If drain pipe disposal from the outdoor unit causes trouble for example if the drain water may splash on people provide the drain piping using a drain socket optional Make sure the drain...

Page 8: ...f piping work Be sure to open the shut off valve after piping installing and vacuming is complete Running the system with the valve closed may break the compressor It is forbidden to discharge refrige...

Page 9: ...y refrigerant gas leaks while working on the unit ventilate the room thoroughly right away Use R410A only when adding refrigerant Installation tools Make sure to use installation tools gauge manifold...

Page 10: ...If the indoor or outdoor units were disconnected from the piping for a long period of time water or dirt might have gotten into the piping If copper piping is corroded Flares should not be re used but...

Page 11: ...areful not to let the indoor and outdoor branch piping come into contact with the compressor terminal cover If the liquid side piping insulation might come into contact with it adjust the height as sh...

Page 12: ...sed before leak test or vacuuming Set up for vacuuming and leak test see figure 8 Procedure for leak test Leak test must satisfy EN378 2 1 Evacuate the pipes and check vacuum 1 No pressure increase fo...

Page 13: ...kg Example 1 1 G1 L1 35 m G2 L2 L3 7 5 12 2 Over 30 m a G1 30 5 m 9 5 R1 0 5 kg b G2 12 m 6 4 R2 0 6 kg 3 Refrigerant charge amount R R1 R2 0 5 0 6 1 1 kg Example 2 1 G1 L1 5 m G2 L2 L3 L4 17 17 20 54...

Page 14: ...h clamping material as shown in the figure below so that it does not come in contact with the piping particulary on the high pressure side Make sure no external pressure is applied to the terminal con...

Page 15: ...overheating When connecting wires of the same gauge connect them according to the below figure Use the correct screwdriver to tighten the terminal screws Small screwdrivers can damage the screw head...

Page 16: ...bol all the time and the unit will switch to heating operation automatically after elapse of that time 2 In case you cannot operate the unit in test run mode for any unusual reason refer to Failure di...

Page 17: ...he product in case of an abnormality when the product is started up When the reversed phase protection circuit forced the unit to stop check if all phases are existing If this is the case shut off the...

Page 18: ...ld supply R1 R2 Resistor R1T Thermistor air R2T Thermistor coil R3T Thermistor discharge pipe R4T Thermistor suction pipe R5T Thermistor power module RC Signal receiver circuit S1NPL Pressure sensor l...

Page 19: ...NOTES NOTES...

Page 20: ...Zandvoordestraat 300 B 8400 Oostende Belgium 4PW23691 1A...

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