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Installation manual

7

RZQ71~12 RZQ100~140B8W1B

Split System air conditioners

4PW23691-1A

In case of simultaneous operating system
-

Upward and downward piping should be performed at the 
main piping line.

-

Use branch piping kit (optional) for branching refrigerant 
pipes.

Precautions to be taken. (For details, refer to the manual attached to
branch piping kit.)

-

Install the branch pipes horizontally (with a maximum 
inclination of 15°) or vertically.

-

Length of branch pipe to the indoor unit should be as short as 
possible.

-

Try to keep lengths of both branch pipes to the indoor unit 
equal.

When using existing refrigerant piping
Pay attention to the following points when using existing
refrigerant piping

Perform a visual check on quality of residual oil in existing
refrigerant piping.
This check is extremely important because using existing
piping with deteriorated oil will cause compressor
breakdown.
- Put some residual oil of the pipes you want to reuse on a 

piece of white paper or on the white surface of an oil 
checking reference card and compare that oil color with the 
circled color of the oil checking reference card.

- If oil color is identical to the circled color or darker, replace 

the piping, install new piping or clean the piping thoroughly.

- If oil color is lighter, the pipes can be reused without 

cleaning.

An oil checking reference card is indispensable for such
evaluation and can be obtained at your dealer.

In the following situations, the existing piping should not be
re-used and new piping should be installed.
- If the previously used model had problems with its 

compressor (this might cause oxidised coolant oil, scale 
residue and other adverse effects).

- If the indoor or outdoor units were disconnected from the 

piping for a long period of time (water or dirt might have 
gotten into the piping).

- If copper piping is corroded.

Flares should not be re-used but rather new ones made in
order to prevent leaks.

Check welded connections for gas leaks, if the local piping
has welded connections.

Replace deteriorated insulation with new material.

R

EFRIGERANT

 

PIPING

Field pipes can be installed in four directions.

Figure - Field pipes in four directions

Cutting out the two slits makes it possible to install as shown in
the 

figure "Field pipes in four directions"

.

(Use a metal saw to cut out the slits.)

To install the connecting pipe to the unit in a downward direction,
make a knockout hole by penetrating the center area around the
knockout hole using a 

Ø

6 mm drill. (See 

figure "Field pipes in

four directions"

.)

After knocking out the knock-out, it is recommended to apply
repair paint to the edge and the surrounding end surfaces to
prevent rusting.

Preventing foreign objects from entering

Plug the pipe through-holes with putty or insulating material
(procured locally) to stop up all gaps, as shown in the figure.

Insects or small animals entering the outdoor unit may cause a short
circuit in the electrical box.

Cautions for handling stop valve

The stop valves for indoor-outdoor connecting piping are closed
at shipment from the factory.

The names of parts of the stop valve are shown in the figure.

1

Drill

2

Center area around knockout hole

3

Knockout hole

4

Slit

5

Connecting pipe

6

Bottom frame

7

Front plate

8

Pipe outlet plate

9

Screw front plate

10

Pipe outlet plate screw

A

Forward

B

Backward

C

Sideways

D

Downward

1

Putty or insulating material 
(produced locally)

Make sure to keep the valve open during operation.

1

Service port

2

Shut-off valve

3

Field piping connection

4

Valve cover

4

4

3

2

1

7

8

9

10

A

D

C

B

5

6

1

3

4

1

2

Summary of Contents for RZQ100B9V3B

Page 1: ...INSTALLATION MANUAL RZQ71B9V3B RZQ100B9V3B RZQ125B9V3B RZQ100B8W1B RZQ125B8W1B RZQ140B8W1B Split System air conditioners...

Page 2: ...9 7 6 6 8 3 3 1 3 2 4 5 A B A E B C D H H1 L1 H1 H2 L3 L1 L2 H1 H2 L4 L1 L3 L2 H1 H2 L7 L1 L6 L5 L4 L3 L2 A A B2 B2 B2 C C D1 D1 D1 D2 D2 D2 D2 D2 E E H H L1 L1 L1 L2 L2 L2 A A B1 B1 B1 B1 B1 B1 B2 B...

Page 3: ...ea s fie utilizate n conformitate cu instruc iunile noastre 19 skladni z naslednjimi standardi in drugimi normativi pod pogojem da se uporabljajo v skladu z na imi navodili 20 on vastavuses j rgmis t...

Page 4: ...ourself Improper installation may result in water leakage electric shocks or fire Perform installation work in accordance with this installation manual Improper installation may lead to water leakage...

Page 5: ...be according to national regulations Do not connect the earth wire to gas or water pipes lightning conductor or telephone earth wire Incomplete grounding may cause electric shocks Gas pipe Ignition o...

Page 6: ...ation due to rise of high pressure When a strong wind blows continuously on the face of the unit the fan can start rotating very fast until it breaks Refer to the figures for installation of this unit...

Page 7: ...pipe disposal If drain pipe disposal from the outdoor unit causes trouble for example if the drain water may splash on people provide the drain piping using a drain socket optional Make sure the drain...

Page 8: ...f piping work Be sure to open the shut off valve after piping installing and vacuming is complete Running the system with the valve closed may break the compressor It is forbidden to discharge refrige...

Page 9: ...y refrigerant gas leaks while working on the unit ventilate the room thoroughly right away Use R410A only when adding refrigerant Installation tools Make sure to use installation tools gauge manifold...

Page 10: ...If the indoor or outdoor units were disconnected from the piping for a long period of time water or dirt might have gotten into the piping If copper piping is corroded Flares should not be re used but...

Page 11: ...areful not to let the indoor and outdoor branch piping come into contact with the compressor terminal cover If the liquid side piping insulation might come into contact with it adjust the height as sh...

Page 12: ...sed before leak test or vacuuming Set up for vacuuming and leak test see figure 8 Procedure for leak test Leak test must satisfy EN378 2 1 Evacuate the pipes and check vacuum 1 No pressure increase fo...

Page 13: ...kg Example 1 1 G1 L1 35 m G2 L2 L3 7 5 12 2 Over 30 m a G1 30 5 m 9 5 R1 0 5 kg b G2 12 m 6 4 R2 0 6 kg 3 Refrigerant charge amount R R1 R2 0 5 0 6 1 1 kg Example 2 1 G1 L1 5 m G2 L2 L3 L4 17 17 20 54...

Page 14: ...h clamping material as shown in the figure below so that it does not come in contact with the piping particulary on the high pressure side Make sure no external pressure is applied to the terminal con...

Page 15: ...overheating When connecting wires of the same gauge connect them according to the below figure Use the correct screwdriver to tighten the terminal screws Small screwdrivers can damage the screw head...

Page 16: ...bol all the time and the unit will switch to heating operation automatically after elapse of that time 2 In case you cannot operate the unit in test run mode for any unusual reason refer to Failure di...

Page 17: ...he product in case of an abnormality when the product is started up When the reversed phase protection circuit forced the unit to stop check if all phases are existing If this is the case shut off the...

Page 18: ...ld supply R1 R2 Resistor R1T Thermistor air R2T Thermistor coil R3T Thermistor discharge pipe R4T Thermistor suction pipe R5T Thermistor power module RC Signal receiver circuit S1NPL Pressure sensor l...

Page 19: ...NOTES NOTES...

Page 20: ...Zandvoordestraat 300 B 8400 Oostende Belgium 4PW23691 1A...

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