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Installation manual

14

RXYSQ6TAV1B

VRV IV-S System air conditioner

4P482260-1 – 2017.03

9.9.

Leak test and vacuum drying

The units were checked for leaks by the manufacturer.

See 

figure 6

 or 

figure 7

 and refer to 

"9.10. Additional  refrigerant

charge" on page 14

 for nomenclature of the parts in 

figure 6

 or

figure 7

.

Confirm that the gas and liquid line stop valves are firmly closed
before pressure test or vacuuming.

Make sure that valve A is completely open.

Air tight test and vacuum drying

Air tight test: Make sure to use nitrogen gas. (For the service
port position, refer to 

"9.2. Cautions for handling stop valve" on

page 9

.

Pressurize the liquid and gas pipes to 4.0 MPa (40 bar) (do not
pressurize more than 4.0 MPa (40 bar)). If the pressure does not
drop within 24 hours, the system passes the test. If the pressure
drops, check where the nitrogen leaks from.

Vacuum drying: Use a vacuum pump which can evacuate to
–100.7 kPa (5 Torr, –755 mm Hg)

1.

Evacuate the system from the liquid and gas pipes by using a
vacuum pump for more than 2 hours and bring the system to
–100.7 kPa. After keeping the system under that condition for
more than 1 hour, check if the vacuum gauge rises or not. If it
rises, the system may either contain moisture inside or have
leaks.

2.

Following should be executed if there is a possibility of moisture
remaining inside the pipe (if piping work is carried out during the
raining season or over a long period of time, rainwater may enter
the pipe during work).
After evacuating the system for 2 hours, pressurize the system
to 0.05 MPa (vacuum break) with nitrogen gas and evacuate the
system again using the vacuum pump for 1 hour to –100.7 kPa
(vacuum dr ying). If the system cannot be evacuated to
–100.7 kPa within 2 hours, repeat the operation of vacuum
break and vacuum drying.
Then, after leaving the system in vacuum for 1 hour, confirm that
the vacuum gauge does not rise.

9.10. Additional refrigerant charge

See 

figure 6

 for Sky Air or room air conditioner applications or

figure 7

 for VRV applications.

To avoid compressor breakdown. Do not charge the refrigerant
more than the specified amount.

This outdoor unit is factory charged with refrigerant and
depending on pipe sizes and pipe lengths some systems require
additional charging of refrigerant. See 

"How to calculate the

additional refrigerant to be charged" on page 12

 for Sky Air or

room air conditioner applications or 

"How to calculate the

additional refrigerant to be charged" on page 13

 for VRV indoor

units.

In case re-charge is required, refer to the nameplate of the unit.
The nameplate states the type of refrigerant and necessary
amount.

Precautions when adding R410A

Be sure to charge the specified amount of refrigerant in liquid state to
the liquid pipe.

Since this refrigerant is a mixed refrigerant, adding it in gas form may
cause the refrigerant composition to change, preventing normal
operation.

Before charging, check whether the refrigerant cylinder is
equipped with a siphon tube or not.

Refrigerant cannot be charged until field wiring has
been completed.

Refrigerant may only be charged after performing the
leak test and the vacuum drying (see above).

When charging a system, care shall be taken that its
maximum permissible charge is never exceeded, in
view of the danger of liquid hammer.

Charging with an unsuitable substance may cause
explosions and accidents, so always ensure that the
appropriate refrigerant (R410A) is charged.

Refrigerant containers shall be opened slowly.

Always use protective gloves and protect your eyes
when charging refrigerant.

When performing service on the unit requiring the
refrigerant system to be opened, refrigerant must be
evacuated according to local regulations.

Do not use the automatic refrigerant charging function
while working on the indoor units.
When using the automatic refrigerant charging
function, the indoor units operate automatically as
well as the outdoor unit.

When the power is on, please close the front
panel when leaving the unit.

1

Pressure reducing valve

2

Nitrogen

3

Tank

4

Siphon system

5

Measuring instrument

6

Vacuum pump

7

Valve A

8

Gas line stop valve

9

Outdoor unit

10

Liquid line stop valve

11

Indoor unit

12

Stop valve service port

13

Charge hose

14

BP unit (for Sky Air or room air conditioner indoor units only)

Charge the liquid 
refrigerant with the cylinder 
in upright position.

Charge the liquid 
refrigerant with the cylinder 
in up-side-down position.

4PEN482260-1.book  Page 14  Monday, March 20, 2017  8:54 PM

Summary of Contents for RXYSQ-TAV

Page 1: ...INSTALLATION MANUAL RXYSQ6TAV1B VRV IV S System air conditioner 4PEN482260 1 book Page 1 Monday March 20 2017 8 54 PM...

Page 2: ...L1 H 0 L2 1 2 H 1 2 H L2 H L2 H L2 H L2 H L2 H L2 H L2 H 150 500 500 500 500 750 100 100 100 100 200 300 200 100 250 250 500 1000 1000 1000 500 500 500 500 1000 1000 1000 1000 500 500 1000 500 1000 1...

Page 3: ...2 3 4 1 2 3 4 380 415 V V1 Y1 10 16 V 230 V 230 V 16 V 16 V 16 V 1 2 3 2 3 4 1 2 3 4 1 4 5 5 5 380 415 V V1 Y1 11 2 1 1 1 2 3 4 4 V1 1 50 Hz Y1 3N 50 Hz 1 50 Hz 1 8 11 9 8 10 4PEN482260 1 book Page 1...

Page 4: ...B C 08 Nota tal como estabelecido em A e com o parecer positivo de B de acordo com o Certificado C 09 A B C 10 Bem rk som anf rt i A og positivt vurderet af B i henhold til Certifikat C 11 Information...

Page 5: ...The English text is the original instruction Other languages are translations of the original instructions 1 SAFETY CONSIDERATIONS The precautions listed here are divided into the following two types...

Page 6: ...tubes are not effective grounds Lightning conductor or telephone ground wire Electric potential may rise abnormally if struck by a lightning bolt Be sure to install an earth leakage breaker Failure to...

Page 7: ...an optimum refrigerant branching kit refer to Refrigerant branch kit selection on page 11 2 5 Technical and electrical specifications Refer to the Engineering Data Book for the complete list of specif...

Page 8: ...e satisfied and that meets with your customer s approval Places which are well ventilated Places where the unit does not bother next door neighbours Safe places which can withstand the unit s weight a...

Page 9: ...evention of falling over If it is necessary to prevent the unit from falling over install as shown in the figure prepare all 4 wires as indicated in the drawing unscrew the top plate at the 4 location...

Page 10: ...H A and L is shown in the table below NOTE If drain holes of the outdoor unit are covered by a mounting base or by floor surface raise the unit in order to provide a free space of more than 100 mm und...

Page 11: ...reat caution is needed when passing copper tubes through walls For handling of stop valves refer to 9 3 How to use the stop valve on page 9 Only use the flare nuts included with the unit Using differe...

Page 12: ...material field supply to stop up all gaps as shown in the figure Insects or small animals entering the outdoor unit may cause a short circuit in the electrical box Pipe size Tightening torque N m A m...

Page 13: ...ul not to let the BP unit and outdoor branch piping come into contact with the compressor terminal cover If the liquid side piping insulation might come into contact with it adjust the height as shown...

Page 14: ...al cover 3 For Sky Air or room air conditioner indoor units only BP unit and outdoor field piping 3 For VRV indoor units only Indoor and outdoor field piping 4 Corking etc 5 Insulation material field...

Page 15: ...Difference in height Difference in height between outdoor and indoor units H1 30 m Between outdoor and BP units Difference in height Difference in height between outdoor and BP units H2 30 m Between...

Page 16: ...c d e Total indoor capacity Q Gas pipe Liquid pipe Qc Qd Qe 5 0 kW 12 7x0 8 6 4x0 8 Qc Qd Qe 5 0 kW 15 9x1 0 9 5x0 8 NOTE Qc Qd Qe is total connected indoor capacity c d e indicates the symbols in th...

Page 17: ...If the recommended pipe size is not available stick to the original pipe diameter which may result in a small capacity decrease Gas side RXYSQ4 5 15 9 19 1 RXYSQ6 19 1 22 2 A Piping between outdoor un...

Page 18: ...tory charged with refrigerant and depending on pipe sizes and pipe lengths some systems require additional charging of refrigerant See How to calculate the additional refrigerant to be charged on page...

Page 19: ...ollows 1 Turn on the power of the outdoor unit 2 Press at least 5 seconds 3 Press 51 times on 4 Press once 5 Press once 6 Press 2 times on The setting for changing from VRV applications to Sky Air or...

Page 20: ...eration stops The operation automatically stops within 30 minutes If the refrigerant charge cannot be finished within 30 minutes repeat step 5 If the operation stops immediately after restart there is...

Page 21: ...in switch has a contact separation of at least 3 mm in all poles Never squeeze bundled cables into a unit Fix cables so that cables do not make contact with the pipes especially on high pressure side...

Page 22: ...urely clamp the cable as shown in figure 12 1 Power 2 Earth leakage breaker 3 Branch switch overcurrent breaker fuse 4 Ground 5 BP unit 1 Power 2 Earth leakage breaker 3 Branch switch overcurrent brea...

Page 23: ...vent outside pressure being exerted on the terminal board Use an appropriate screwdriver for tightening the terminal screws A screwdriver with a small head will strip the head and make proper tighteni...

Page 24: ...nd transmission wiring Use a designated power supply and transmission wiring and make sure that it has been carried out according to the instructions described in this manual according to the wiring d...

Page 25: ...BS1 BS5 3 DIP switches 2 DS1 1 DS1 2 x OFF w ON c blinking For changing the set mode For field setting For field setting For test operation For resetting the address when the wiring is changed or whe...

Page 26: ...ic judgement of piping length 4 After the test operation maximum 30 minutes the unit automatically stops Check the operation results by the outdoor unit led indication H1P H2P H3P H4P H5P H6P H7P OFF...

Page 27: ...mmediately and then energize the heater for a sufficient length of time before restarting the operation Run each indoor unit one at a time and make sure the corresponding outdoor unit is also running...

Page 28: ...y against leakage according to local regulations or standards The following standards may be applicable if local regulations are not available This unit like other air conditioning systems uses R410A...

Page 29: ...tional legislation amount of refrigerant in a single unit system amount of refrigerant with which the system is charged before leaving the factory additional charging amount amount of refrigerant adde...

Page 30: ...4PEN482260 1 book Page 1 Monday March 20 2017 8 54 PM...

Page 31: ...E E E E E 12 A B C 2 2 3 2 4 7 2 9 3 2 3 5 6 1 4 8 3 2 4 3 2 1 6 8 9 7 2 V1 Y1 3 14 A1P A2P A4P X2M X2M F1 F1 F2 F2 TO IN D UNIT C H SELECTOR X2M A C B A4P TO OUT D UNIT F1 F1 F2 A C B F2 TO IN D UNIT...

Page 32: ...4P482260 1 2017 03 Copyright 2017 Daikin 4PEN482260 1 book Page 1 Monday March 20 2017 8 54 PM...

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