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10 Troubleshooting

Installer and user reference guide

43

RWEYQ8~1 RWEYQ8~14T9Y1B
VRV IV water-cooled system air conditioner
4P452191-1 – 2017.04

1

Connect  the  piping  for  circulation  of  cleaning  chemicals  to  the
inlet piping of the plate heat exchanger.

2

Fill  a  cleaning  solution  of  50°C~60°C  for  a  while  in  the  plate
heat exchanger.

3

Circulate  for  2~5  hours  by  using  a  pump.  Time  for  cleaning
depends  on  the  temperature  of  the  cleaning  solution  or  the
degree  of  scale  accumulation.  Therefore,  please  watch  the
change  of  dirtiness  of  the  cleaning  solution  to  determine  the
level of removal of scale.

4

After  circulating  the  cleaning  solution,  discharge  the  solution
from the plate heat exchanger.

5

Fill  the  plate  heat  exchanger  with  a  solution  of  1-2%  sodium
hydroxide (NaOH) or sodium bicarbonate (NaHCO

3

).

6

Circulate  this  solution  for  15-20  minutes  for  neutralization
purpose.

7

Rinse  the  inside  of  the  plate  heat  exchanger  with  care  using
fresh and clean water.

8

When  using  any  commercially  available  cleaning  agent,  check
in  advance  that  such  agent  has  no  corrosive  features  against
stainless  steel  and  copper.  Ask  the  manufacturer  of  the
cleaning agent for more details.

9

Check if the unit can operate in a normal way.

9.4

About service mode operation

Refrigerant  recovery  operation/vacuuming  operation  is  possible  by
applying  setting  [2‑21].  Refer  to 

"7.2  Making  field  settings"  on

page 35

 for details how to set mode 2.

When vacuuming/recovery mode is used, check very carefully what
should  be  vacuumed/recovered  before  starting.  See  installation
manual of the indoor unit for more information about vacuuming and
recovery.

9.4.1

To use vacuum mode

1

When the unit is at standstill, set the unit in [2‑21]=1.

Result: 

When confirmed, the indoor and outdoor unit expansion

valves  will  fully  open.  At  that  moment  the  7‑segment  display
indication=

  and  the  user  interface  of  all  indoor  units

indicate TEST (test operation) and 

 (external control) and

the operation will be prohibited.

2

Evacuate the system with a vacuum pump.

3

Press BS3 to stop vacuuming mode.

9.4.2

To recover refrigerant

This  should  be  done  by  a  refrigerant  reclaimer.  Follow  the  same
procedure as for vacuuming method.

DANGER: RISK OF EXPLOSION

Pump  down  –  Refrigerant  leakage.

  If  you  want  to  pump

down the system, and there is a leakage in the refrigerant
circuit:

▪ Do NOT use the unit's automatic pump down function,

with  which  you  can  collect  all  refrigerant  from  the
system  into  the  outdoor  unit. 

Possible  consequence:

Self-combustion  and  explosion  of  the  compressor
because of air going into the operating compressor.

▪ Use  a  separate  recovery  system  so  that  the  unit's

compressor does NOT have to operate.

NOTICE

Make  sure  to  NOT  recover  any  oil  while  recovering
refrigerant. 

Example: 

By using an oil separator.

10

Troubleshooting

10.1

Overview: Troubleshooting

This chapter describes what you have to do in case of problems.

It contains information about:

▪ Solving problems based on error codes

10.2

Solving problems based on error
codes

In  case  of  a  displayed  malfunction  code,  perform  correcting  actions
as explained in the malfunction code table.

After correcting the abnormality, press BS3 to reset the malfunction
code and retry operation.

The  malfunction  code  which  is  displayed  on  the  outdoor  unit  will
indicate  a  main  malfunction  code  and  a  sub  code.  The  sub  code
indicates more detailed information about the malfunction code. The
malfunction code will be displayed intermittent.

Example:

Code

Example

Main code

Sub code

With  an  interval  of  1  second,  the  display  will  switch  between  main
code and sub code.

11

Disposal

NOTICE

Do not try to dismantle the system yourself: the dismantling
of  the  system,  treatment  of  the  refrigerant,  oil  and  other
parts  must  comply  with  applicable  legislation.  Units  must
be  treated  at  a  specialised  treatment  facility  for  reuse,
recycling and recovery.

12

Technical data

▪ A 

subset

  of  the  latest  technical  data  is  available  on  the  regional

Daikin website (publicly accessible).

▪ The 

full  set

  of  latest  technical  data  is  available  on  the  Daikin

extranet (authentication required).

12.1

Overview: Technical data

This chapter contains information about:

▪ Service space

▪ Piping diagram

▪ Wiring diagram

12.2

Service space: Outdoor unit

Make  sure  the  space  around  the  unit  is  adequate  for  servicing  and
the  minimum  space  for  ventilation  is  available  (refer  to  the  figure
below).

Summary of Contents for RWEYQ8T9Y1B

Page 1: ...er and user reference guide VRV IV water cooled system air conditioner English Installer and user reference guide VRV IV water cooled system air conditioner RWEYQ8T9Y1B RWEYQ10T9Y1B RWEYQ12T9Y1B RWEYQ...

Page 2: ...refrigerant piping 23 6 4 4 To connect the refrigerant piping to the outdoor unit 23 6 4 5 To connect the multi connection piping kit 24 6 4 6 To connect the refrigerant branching kit 24 6 4 7 To pro...

Page 3: ...ymptoms that are NOT system malfunctions 53 19 2 1 Symptom The system does not operate 53 19 2 2 Symptom Cool Heat cannot be changed over 53 19 2 3 Symptom Fan operation is possible but cooling and he...

Page 4: ...tal above a certain concentration Possible chemical symbols are Pb lead 0 004 Waste batteries must be treated at a specialized treatment facility for reuse By ensuring waste batteries are disposed of...

Page 5: ...ou can collect all refrigerant from the system into the outdoor unit Possible consequence Self combustion and explosion of the compressor because of air going into the operating compressor Use a separ...

Page 6: ...ey do not come in contact with the piping and sharp edges Make sure no external pressure is applied to the terminal connections Make sure to install earth wiring Do NOT earth the unit to a utility pip...

Page 7: ...erview About the box This chapter describes what you have to do after the box with the outdoor unit is delivered on site It contains information about Unpacking and handling the outdoor unit Removing...

Page 8: ...as pipe Front connection a a b Top connection c d 8 25 4 25 4 25 4 19 1 10 22 2 12 28 6 14 High pressure Low pressure gas pipe Front connection a a b Top connection c d 8 25 4 25 4 25 4 15 9 10 19 1 1...

Page 9: ...for single or multi use Depending on the chosen type of unit some functionality will or will not exist It will be indicated throughout this installation manual and brought to your attention Certain fe...

Page 10: ...IV water cooled system can be combined with several types of indoor units and is intended for R410A use only For an overview which units are available you can consult the product catalogue for VRV IV...

Page 11: ...ed Instructions group or individual can be instructed for low noise operation and power consumption limitation operation PC configurator cable EKPCCAB You can make several commissioning field settings...

Page 12: ...piping may result in indoor water leakage and property damage 5 2 2 Securing safety against refrigerant leaks About safety against refrigerant leaks The installer and system specialist shall secure s...

Page 13: ...ly to the greenhouse effect if it is released Therefore pay special attention to check the tightness of the installation NOTICE The piping and other pressure containing parts shall be suitable for ref...

Page 14: ...ed downstream Do not let the connection piping exceed the refrigerant piping size chosen by the general system model name In case of heat pump mode Indoor unit capacity index Piping outer diameter siz...

Page 15: ...5T Concerning refnet headers choose from the following table in accordance with the total capacity of all the indoor units connected below the refnet header Indoor unit capacity index 2 pipes 3 pipes...

Page 16: ...up the liquid piping refer to 5 3 2 To select the piping size on page 13 for more information Activate the outdoor unit setting Refer to the service manual for more information The outdoor unit is pos...

Page 17: ...pe Maximum length actual equivalent Longest pipe from the outdoor unit or the last multi outdoor piping branch 1 2 1 3 4 1 3 5 6 1 3 5 7 100 m 120 m Longest pipe after the first branch 3 4 3 5 6 3 5 7...

Page 18: ...n 90 m size up the main liquid piping according to 5 3 2 To select the piping size on page 13 Connection with only VRV DX indoor units H3 1 5 H1 H2 3 2 4 a b b c d b b a Outdoor unit b VRV DX indoor u...

Page 19: ...ee carbon dioxide mg CO2 l 4 0 0 4 4 0 Stability index 6 0 7 0 a These items represent typical causes of corrosion and scale b In a condenser water circuit that uses a closed cooling tower the closed...

Page 20: ...mplete drainage of the water circuit Drainage Clogging Make sure that the water runs smoothly without any clogging by dirt Drainage Lateral length Lateral length of drainage should be as short as poss...

Page 21: ...flow rate B is directly related to the maximum flow rate of the system INFORMATION Some third party valves pumps have a maximum flow rate defined by the hardware of the system but a different maximum...

Page 22: ...mmended fuse capacity would be 80 A NOTICE When using residual current operated circuit breakers be sure to use a high speed type 300 mA rated residual operating current 6 Installation 6 1 Overview In...

Page 23: ...ossible risks Excessive refrigerant concentrations in a closed room can lead to oxygen deficiency Toxic gas may be produced if refrigerant gas comes into contact with fire WARNING Always recover the r...

Page 24: ...can be ensured 120 mm 500 mm 6 4 6 To connect the refrigerant branching kit For installation of the refrigerant branching kit refer to the installation manual delivered with the kit Mount the refnet...

Page 25: ...the stop valve cap 1 2 3 4 To close the stop valve 1 Remove the stop valve cover 2 Insert a hexagon wrench into the stop valve and turn the stop valve clockwise 3 When the stop valve cannot be turned...

Page 26: ...e Blow out any particles with compressed air 7 Wait until all oil is dripped out before continuing with the connection of the field piping in case the recovery was not complete 6 5 Checking the refrig...

Page 27: ...Open Valve D Open Liquid line stop valve Close Gas line stop valve Close High pressure low pressure gas line stop valve Close NOTICE The connections to the indoor units and all indoor units should al...

Page 28: ...higher than the indoor unit this must be prevented by sealing up the connections See below figure 3 a b a Insulation material b Caulking etc 6 7 Charging refrigerant 6 7 1 Precautions when charging re...

Page 29: ...5 mm 0 16 16 mm 0 18 19 1 mm 0 26 18 mm 0 24 22 2 mm 0 37 22 mm 0 35 Connection ratio requirements When selecting indoor units the connection ratio must comply with the following requirements For more...

Page 30: ...efrigerant charge mode Refer to 7 2 8 Mode 2 Field settings on page 38 for details Result The unit will start operation 9 Valve A can be opened Charging of remaining additional refrigerant can be done...

Page 31: ...LECTROCUTION WARNING All field wiring and components must be installed by a licensed electrician and must comply with the applicable legislation WARNING If NOT factory installed a main switch or other...

Page 32: ...d the transmission wiring separated from each other In order to avoid any electrical interference the distance between both wiring should always be at least 25 mm NOTICE Be sure to keep the power line...

Page 33: ...O IN D UNIT TO OUT D UNIT F1 F2 F1 F2 F1 F2 F1 F2 F1 F2 F1 F2 j i i h h e a Unit A master outdoor unit b Unit B slave outdoor unit c Unit C slave outdoor unit d Outdoor unit PCB A1P e Master slave tra...

Page 34: ...the cup washer An improper earth connection may prevent a good earthing from being achieved The power supply must be clamped to the plastic bracket using field supplied clamp material The green and ye...

Page 35: ...sult in unintended forced thermo off conditions Example X3M X3M YLW a b c d e ORG RED BRN BLU BLU WHT WHT BLK BLK BLK TW1 IN TW2 OUT WHT BLU BLU BLU YLW ORG RED BRN 0 10 1 2 3 4 5 6 7 8 9 10 X2M b a X...

Page 36: ...mponent box to access the push buttons on the PCB and read out the 7 segment display s To access you can remove the front inspection cover of the front plate see figure Now you can open the inspection...

Page 37: ...push BS1 for more than 5 seconds you can select the wanted setting It is done by pushing BS2 Accessing the selected setting s value is done by pushing BS3 1 time To quit and return to the initial sta...

Page 38: ...tion 1 13 Shows the total number of connected outdoor units in case of multiple outdoor system It can be convenient to check if the total number of outdoor units which are installed matches the total...

Page 39: ...l is according to the table 2 30 Power consumption limitation approximately 1 60 2 65 3 default 70 4 75 5 80 6 85 7 90 2 30 Power consumption limitation approximately 8 95 2 31 Power consumption limit...

Page 40: ...unit but the connected indoor unit will operate as well Working on an indoor unit while performing a test operation is dangerous CAUTION Do not insert fingers rods or other objects into the air inlet...

Page 41: ...applicable legislation Make sure that following components are positioned at their correct places water filter air purge valve automatic water supply valve and expansion tank Water circuit Make sure...

Page 42: ...rant charge in kg 1000 9 1 Overview Maintenance and service This chapter contains information about Preventing electrical hazards when maintaining and servicing the system Cleaning the plate heat exch...

Page 43: ...gerant This should be done by a refrigerant reclaimer Follow the same procedure as for vacuuming method DANGER RISK OF EXPLOSION Pump down Refrigerant leakage If you want to pump down the system and t...

Page 44: ...ce guide 44 RWEYQ8 14T9V1B RWEYQ8 14T9Y1B VRV IV water cooled system air conditioner 4P452191 1 2017 04 mm 500 500 900 900 20 20 20 20 20 20 F mm 300 F Front side INFORMATION Further specifications ca...

Page 45: ...PL 4D108945A A Charge port B Stop valve with service port 7 9 mm flare connection C Cooling water inlet D Cooling water outlet Charge port Service port Filter Check valve Pressure relief valve Solenoi...

Page 46: ...e T 3 15 A 250 V F401U A2P Fuse T 6 3 A 250 V F402U A2P Fuse T 6 3 A 250 V F403U A2P Fuse T 6 3 A 250 V F410U A2P Fuse T 63 A 600 V F411U A2P Fuse T 63 A 600 V F412U A2P Fuse T 63 A 600 V F U A1P Fuse...

Page 47: ...s may happen For checking and adjusting the internal parts contact your dealer This operation manual will give a non exhaustive overview of the main functions of the system Detailed information on req...

Page 48: ...energy transfer to the outdoor unit s coil Heating capability decreases and the system needs to go into defrost operation to be able to deliver enough heat to the indoor units In case of Then RWEYQ16...

Page 49: ...49 for details To stop 4 Press the ON OFF button on the user interface once again Result The operation lamp goes out and the system stops operating NOTICE Do not turn off power immediately after the u...

Page 50: ...our room causing a decrease in the cooling or heating effect Be careful not to cool or heat too much To save energy keep the temperature setting at a moderate level Never place objects near the air in...

Page 51: ...tips and procedures for cleaning are provided in the installation operation manuals of dedicated indoor units Make sure to install cleaned air filters back in the same position Turn on the power at le...

Page 52: ...unit Depending on the model we recommend not starting and stopping the machine more than 6 times hour Operation of the unit is assumed to be 10 hours day and 2 500 hours year NOTICE The table indicat...

Page 53: ...he level of the malfunction code reset the code by pushing the ON OFF button If not ask your installer for advice 19 2 Symptoms that are NOT system malfunctions The following symptoms are NOT system m...

Page 54: ...e tone of operating noise changes This noise is caused by the change of frequency 19 2 12 Symptom Dust comes out of the unit When the unit is used for the first time in a long time This is because dus...

Page 55: ...t how to install configure operate and or maintain the product or application Accessories Labels manuals information sheets and equipment that are delivered with the product and that need to be instal...

Page 56: ...4P452191 1 2017 04 Copyright 2017 Daikin 4P452191 1 0000000K...

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