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Installation manual

11

R REMQ10~16P8 + REMHQ12P8Y1B

VRVIII System air conditioner

4PW48463-1A

7.

L

EAK

 

TEST

 

AND

 

VACUUM

 

DRYING

The units were checked for leaks by the manufacturer.

After connecting the field piping, perform the following inspections.

1

Preparations

Referring to 

figure 23

, connect a nitrogen tank, a refrigerant tank

and a vacuum pump to the outdoor unit and perform the
airtightness test and the vacuum drying.
The refrigerant tank and the charge hose connected to the
refrigerant charge port or valve A are needed to perform
refrigerant charging.

2

Airtightness test and vacuum drying

Airtightness test:

Pressurize the liquid pipe, the suction gas pipe, the high
pressure/low pressure gas pipe and the equalizer pipe from the
service ports of each stop valve to 4.0 MPa (40 bar) (do not
pressurize more than 4.0 MPa (40 bar)). If the pressure does not
drop within 24 hours, the system passes the test. If the pressure
drops, check where the nitrogen leaks from.

Note 1

When the equiv

alent pipe length betw

een outdoor and indoor units is 90 m or more

, the siz

e of the main 

liquid pipe m

ust be increased.

 Ne

v

er increase suction gas pipe and HP/LP gas pipe siz

es

.

Depending on the length of the piping, the capacity ma

y drop

, b

ut e

v

en in such a case it is possib

le to 

increase the siz

e of the main liquid pipe

.

Note 2

Allo

w

a

b

le length after the first refr

iger

ant br

anch kit to indoor units is 40 m or less

, ho

w

e

v

er it can be e

xtended up to 90 m i

f all the f

ollo

wing conditions are fulfilled.

Required conditions

Example dra

wings

It is necessar

y to increase the pipe siz

e of the liquid and suction gas pipe if the pipe length betw

een the 

first and the final br

anch kit is o

v

er 40 m (reducers m

ust be procured on site).

 Increasing the HP/LP gas 

pipe siz

e is not allo

w

ed.

 

If the increased liquid pipe siz

e is larger than the pipe siz

e of the main liquid pipe

, then the pipe siz

e of 

the main liquid pipe needs to be increased as w

ell.

If the increased suction gas pipe siz

e is larger than the pipe siz

e of the main suction gas pipe

, then the 

allo

w

a

b

le length after the first refr

iger

ant br

anch kit ma

y not be increased to 90 m.

Siz

e-up of the main suction gas pipe ma

y aff

ect a good oil retur

n to the outdoor unit due to influence of 

the HP/LP gas pipe

.

indoor unit 

8

b+c+d+e+f+g+p

90 m

increase the pipe siz

of b

, c

, d, e

, f

, g

Increase the pipe siz

e as f

ollo

ws

F

or calculation of total e

xtension length, the actual length of abo

v

e

 pipes m

ust be doub

led (e

xcept length of 

main pipes and of pipes which do not ha

v

e

 an increased pipe siz

e).

a+b*2+c*2+d*2+e*2+f*2+g*2 

+h+i+j+k+l+m+n+p

1000 m

Indoor unit to the nearest br

anch kit 

40 m

h, i, j.......

 p

40 m

The diff

erence betw

een the distance of the outdoor unit to the f

a

rthest indoor unit and the distance of the 

outdoor unit to the nearest indoor unit 

40 m

The most remote indoor unit 

8

The nearest indoor unit 

1

(a+b+c+d+e+f+g+p)–(a+h)

40 m

8+10

12~16

9.5 

 12.7

12.7 

 15.9

18~24

26~48

15.9 

 19.1

19.1 

 22.2

REY(H)Q

Ø

REY(H)Q

Ø

1

6

2

5
4

3

1

Outdoor unit

4

First refr

iger

ant 

br

anch kit

2

Main pipes

3

Increase only liquid 

pipe siz

e

5

BS unit

6

Indoor unit

Gas side

Liquid side

REYQ18~22

Ø28.6

Ø31.8

(a)

(a)

If not a

v

ailab

le

, increase is not allo

w

e

d

Ø9.5

Ø12.7 

REYQ24

Ø34.9

Ø

12.7

Ø15.9 

REYQ26~34

Ø34.9

Ø38.1

(a)

Ø15.9

Ø19.1

REYQ36~48

Ø41.3

Ø

19.1

Ø22.2

20+22

Ø28.6

Ø31.8

(a)

REYHQ24

Ø34.9

— Increase is not allo

w

e

d

ab

c

d

e

f

g

H1

p

AB

C

D

E

F

G

12

3

4

5

6

7

8

H2

hi

j

k

l

m

n

1

2

3

1

Outdoor unit

2

Refnet joints (a~g)

3

Indoor units (1~8)

1

Gauge manifold

2

Nitrogen

3

Measuring instrument

4

Refrigerant R410A tank (siphon system)

5

Vacuum pump

6

Charge hose

7

Equalizer pipe stop valve

8

High pressure/low pressure pipe stop valve

9

Suction gas line stop valve

10

Liquid line stop valve

11

Refrigerant charge port

12

Valve A

13

Valve B

14

Valve C

15

To BS unit or indoor unit

16

Stop valve

17

Service port

18

Field piping

19

Gas flow

NOTE

Make sure to perform airtightness test
and vacuum drying using the service
ports of the stop valves of the
equalizer pipe, HP/LP gas pipe,
suction gas pipe and liquid pipe. (For
the service port location, refer to the
"Caution" label attached on the front
panel of the outdoor unit.)

See 

"11.3. Stop valve operation procedure" on

page 18

 for details on handling the stop valve.

To  prevent entry of any contamination and to
prevent insufficient pressure resistance, always
use the special tools dedicated for working with
R410A refrigerant.

NOTE

Make sure to use nitrogen gas. 

Summary of Contents for REMQ8P9Y1B

Page 1: ...INSTALLATION MANUAL REMQ8P9Y1B REMQ10P8Y1B REM H Q12P8Y1B REMQ14P8Y1B REMQ16P8Y1B System air conditioner...

Page 2: ...mm d 500 mm a 50 mm b 100 mm c 50 mm d 500 mm a 200 mm b 300 mm a 10 mm b 300 mm c 10 mm d 500 mm e 20 mm a 50 mm b 100 mm c 50 mm d 500 mm e 100 mm a 200 mm b 300 mm e 400 mm a 10 mm b 300 mm c 10 mm...

Page 3: ...500 mm 1 1 1 A B 2 2 2 4 5 3 8 F1 F2 F1 F2 Q1 Q2 F1 F1 F2 F2 Q1Q2 7 TOIN DUNIT TOOUT DUNIT TOMULTIUNIT A1P Q1 Q2 A1P Q1 Q2 A1P 1 2 2 3 4 5 6 8 10 10 9 9 REMQ8 12 REMQ14 16 REMHQ12 1 2 3 4 1 5 6 7 8 F...

Page 4: ...uz uvjet da se oni koriste u skladu s na im uputama 16 megfelelnek az al bbi szabv ny ok nak vagy egy b ir nyad dokumentum ok nak ha azokat el r s szerint haszn lj k 17 spe niaj wymogi nast puj cych...

Page 5: ...ll stysl mp tila M C Kylm aine N Varmuuspainelaitteen asetus P bar Valmistusnumero ja valmistusvuosi katso mallin nimikilpi 14 Maxim ln p pustn tlak PS K bar Minim ln maxim ln p pustn teplota TS TSmin...

Page 6: ...75 kW For changing the refrigerant flow to indoor units the REYQ P system can be combined with BS units of the types BSVQ100P BSVQ160P and BSVQ250P only Other BS unit types will cause malfunctions whe...

Page 7: ...REYQ48 REMQ16 REMQ16 REMQ16 600 1560 Standard combinations of outdoor units Total capacity of indoor units REYHQ16 REMQ8 REMQ8 200 520 REYHQ20 REMQ8 REMHQ12 250 650 REYHQ22 REMQ10 REMHQ12 275 715 REY...

Page 8: ...owable safety limits in the event of a refrigerant leak 11 To prevent dripping water to form a puddle underneath the unit install a drain pan available as option kit 12 The equipment is not intended f...

Page 9: ...The height of the foundation must at least be 150 mm from the floor The unit must be installed on a solid longitudinal foundation steelbeam frame or concrete and make sure the base under the unit is...

Page 10: ...piping must be installed by a licensed refrigeration technician and must comply with relevant local and national regulations Caution to be taken when brazing refrigerant piping Do not use flux when b...

Page 11: ...lves are fully closed 2 Connect a charge hose to service ports of all stop valves 3 Recover gas and oil from the pinched piping by using a recovery unit 4 When all gas and oil is recovered from the pi...

Page 12: ...ns The piping between the outdoor units must be routed level or slightly upward to avoid the risk of oil retention into the piping side Pattern 1 Pattern 2 Prohibited patterns change to pattern 1 or 2...

Page 13: ...ation may lead to malfunction of the outdoor unit 5 Piping length restrictions Make sure to perform the piping installation within the range of the maximum allowable pipe length allowable level differ...

Page 14: ...40 m Outdoor unit multi connection piping kit and refrigerant branch kit selection How to select the refnet joint When using refnet joints at the first branch counted from the outdoor unit side choose...

Page 15: ...of the connected outdoor unit Suction gas pipe Liquid pipe 20 25 32 40 50 12 7 6 4 Outdoor unit capacity type Hp Piping outer diameter size mm 63 80 100 125 15 9 9 5 Suction gas pipe HP LP gas pipe Li...

Page 16: ...ncreased to 90 m Size up of the main suction gas pipe may affect a good oil return to the outdoor unit due to influence of the HP LP gas pipe indoor unit 8 b c d e f g p 90 m increase the pipe size of...

Page 17: ...fan PS Switching power supply A1P A3P Q1DI Earth leakage breaker field supply Q1RP Phase reversal detection circuit R1T Thermistor air A1P fin A3P R3T R9T Thermistor H E gas H E de icer sub cool H E g...

Page 18: ...for connection wiring to indoor outdoor transmission F1 F2 outdoor outdoor transmission F1 F2 outdoor multi transmission Q1 Q2 and on how to use BS1 BS5 and DS1 DS2 switch Do not operate the unit by s...

Page 19: ...eans that an earth leakage breaker capable of handling high frequency electrical noise must be used in order to prevent malfunctioning of the earth leakage breaker itself Earth leakage breakers that a...

Page 20: ...he back of the electric box lid 2 Power wiring and ground wiring between outdoor units inside conduit When the wiring is routed out through the lateral panel 3 Transmission wiring 4 Pipe opening 5 Con...

Page 21: ...nsmission wiring between outdoor units 1 Liquid pipe 2 HP LP gas pipe 3 Finishing tape 4 Suction gas pipe 5 Transmission wiring 6 Insulation material 1 Power supply 380 415 V 3N 50 Hz 2 Earth leakage...

Page 22: ...igerant follow the procedure as described in this chapter 11 1 Important information regarding the refrigerant used This product contains fluorinated greenhouse gases covered by the Kyoto Protocol Do...

Page 23: ...its that are active can be read from the LED display in the Monitor Mode procedure below NOTE National implementation of EU regulation on certain fluorinated greenhouse gases may require to provide th...

Page 24: ...button to return to step 1 setting mode 1 H1P x OFF Adding refrigerant using the automatic refrigerant charging function is recommended When charging a system charging over the permissible quantity ca...

Page 25: ...BS unit indoor unit 13 Stop valve 14 Service port 15 Field piping 16 Refrigerant flow when pre charging through the liquid stop valve service port refer to step 3 on page 19 17 Refrigerant flow when...

Page 26: ...to confirm that charging is completed Record the amount that was added on the additional refrigerant charge label provided with the unit and attach it on the back side of the front panel Perform the p...

Page 27: ...c x x w x x x x w Slave unit 1 a c x x x x x x x c Slave unit 2 a c x x x x x x x x Error code P8 recharge operation Close valve A immediately and press the TEST OPERATION button once The operation w...

Page 28: ...rocedure from step 2 onwards Make sure to open the stop valves after charging the refrigerant Operating with the stop valves closed will damage the compressor BS1 MODE BS1 MODE WARNING ELECTRIC SHOCK...

Page 29: ...tch which is located on the outdoor unit PCB A1P The figure shows state of the LED indications when the unit is shipped from the factory Check operation procedure 1 Turn the power on for the outdoor u...

Page 30: ...state x normal w abnormal c under preparation or under test operation 2 Indication of low noise operation state x standard operation factory setting w operation 3 Indication of power consumption limi...

Page 31: ...arts During the test operation the refrigerant running sound or the magnetic sound of a solenoid valve may become loud and the LED display may change but these are not mal functions During the test op...

Page 32: ...gerant charge hose to the refrigerant charging port for additionaly charging 4 When the unit is not operating push the button until the additional refrigerant charging operation function A in setting...

Page 33: ...heavier than air Procedure for checking maximum concentration Check the maximum concentration level in accordance with steps 1 to 4 below and take whatever action is necessary to comply 1 Calculate th...

Page 34: ...P8 REMHQ12P8Y1B VRVIII System air conditioner 4PW48463 1A 16 DISPOSAL REQUIREMENTS Dismantling of the unit treatment of the refrigerant of oil and of other parts must be done in accordance with releva...

Page 35: ...3 2 6 6 6 6 23 18 9 8 1 2 4 3 5 13 14 15 10 7 12 19 2 1 24 6 11 16 17 15 6 5 10 11 12 7 4 9 16 17 18 3 8 13 14 2 2 1 1 9 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6...

Page 36: ...4PW48463 1A Copyright Daikin...

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