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www.DaikinApplied.com 

IM 970-2 • MAVERICK I ROOFTOP

LP Conversion 

 

DANGER

This unit is equipped at the factory for use with natural gas only. Conversion 

to LP gas requires a special kit supplied by the distributor or manufacturer. 

Mailing addresses are listed on the furnace rating plate, parts list and 

warranty. Failure to use the proper conversion kit can cause fire, carbon 

monoxide poisoning, explosion, personal injury, property damage, or death. 

 NOTICE

To remove the gas valve, remove the four screws securing the manifold 

pipe to the burner tray. Remove the manifold pipe with gas valve attached. 

See 

Figure 10

Convert the valve to use liquefied petroleum (LP) gas by 

replacing the pressure regulator spring with the conversion kit 

spring. This LP kit spring allows the regulator to maintain the 

proper manifold pressure for LP gas. The correct burner LP 

orifices are included in the kit. See 

Figure 9

NOTE: 

Order the correct LP conversion kit from the furnace 

manufacturer. See Conversion Kit Index shipped with 

unit for proper LP kit number. Furnace conversion to 

LP gas must be performed by a qualified technician. 

NOx Models 

When converting units equipped with NOx inserts to LP gas, 

the stainless steel screen mesh inserts in the entrance of the 

tubular exchangers are not required to meet SCAQMD NOx 

emission levels. These inserts and 1/8” diameter retaining rod 

should be carefully removed before firing this furnace on LP 

gas. 

Important: 

This furnace is not designed to operate on LP 

gas with the NOx inserts in place. 
Step by step instructions on removing the NOx inserts and 

retaining rod are included in the Conversion Kit Installation 

Instructions. 

Table 4: LP Gas Pipe Capacity Table (Cu. Ft./Hr.) 

Maximum capacity of pipe in thousands of BTU/hour of undiluted liquified 

petroleum gases at 11 inches water column inlet pressure (Based on a 

pressure drop of 0.5 inch water column).

Nominal 

Iron Pipe 

Size (in.)

Length of Pipe (ft.)

10

20

30

40

50

60

70

80

90

100 125 150

1/2

275 189 152 129 114 103

96

89

83

78

69

63

3/4

567 393 315 267 237 217 196 182 173 162 146 132

1

1071 732 590 504 448 409 378 346 322 307 275 252

1-1/4

2205 1496 1212 1039 913 834 771 724 677 630 567 511

1-1/2

3307 2299 1858 1559 1417 1275 1181 1086 1023 976 866 787

2

6221 4331 3465 2992 2646 2394 2205 2047 1921 1811 1606 1496

Example (LP):

  Input BTU requirement of unit, 150,000 

Equivalent lenght of pipe, 60 ft. = 3/4" IPS required

Figure 9: NOx Inserts    

Figure 10: Manifold Pipe      

Manifold Pipe

Summary of Contents for Maverick I MPS A03C

Page 1: ...on and Maintenance Manual IM 970 2 Group Applied Air Handling Part Number 920102421 20 Date May 2017 Maverick I Heating Cooling Models MPSA03 A05 14 SEER Models MPSH03 H05 15 SEER 3 to 5 Tons R 410A R...

Page 2: ...rical Installation 11 Power Supply 11 Customer Supplied Thermostat 14 Optional Factory Supplied Thermostat 14 Wiring Diagrams 15 Physical Data 25 Unit Capacity and Physical Data 25 Motor Data 27 MCA a...

Page 3: ...horized by the manufacturer into onto or in conjunction with the air conditioner you should be aware that the use of unauthorized components accessories or devices may adversely affect the operation o...

Page 4: ...RNING This unit may be used to heat the building or structure during construction if the following installation requirements are met Installation must comply with all installation instructions includi...

Page 5: ...nform the user accordingly 8 Remove compressor shipping supports if so equipped after installation Figure 1 Outside Slab Installation Attaching Exhaust and Combustion Air Inlet Hoods IMPORTANT Do not...

Page 6: ...place insert stove etc Unauthorized use of such devices may result in fire carbon monoxide poisoning explosion personal injury property damage or death The installing contractor should fabricate ductw...

Page 7: ...ially hazardous conditions including carbon monoxide poisoning that could result in personal injury or death In the event that the return air ducts must be run through an unconfined space containing o...

Page 8: ...the gas pipe inlet opening provided into the inlet valve See Figure 1 on page 5 or Figure 4 on page 6 for typical piping 3 Size the gas line to the furnace adequate enough to prevent undue pressure d...

Page 9: ...x Models When converting units equipped with NOx inserts to LP gas the stainless steel screen mesh inserts in the entrance of the tubular exchangers are not required to meet SCAQMD NOx emission levels...

Page 10: ...one cubic foot of gas Prior to checking the furnace input make certain that all other gas units are shut off with the exception of pilot burners Time the meter with only the furnace in operation Impo...

Page 11: ...E C or local codes A bracket is provided with the unit for mounting of the disconnect 2 It is important that proper electrical power is available at the unit Voltage should not vary more than 10 from...

Page 12: ...Wire Size AWG Copper Wire Size AWG Aluminum Wire Size Connector Type and Size or equivalent 12 10 T B Wire Nut PT2 10 8 T B Wire Nut PT3 8 6 Sherman Split Bolt TSP6 6 4 Sherman Split Bolt TSP4 4 2 Sh...

Page 13: ...ture limitation for Type T wire 63 F rise 35 C when installed in accordance with the manufacturer s instructions Internal Wiring NOTICE Some single phase units are equipped with a single pole contacto...

Page 14: ...le to most residential 24 volt forced air multi stage systems with electric or fossil fuel auxiliary and is the ultimate for comfort convenience and performance See Figure 17 for an optional factory s...

Page 15: ...3 to 5 ton units a terminal block is not supplied Use a wirenut to extend from the leads provided in the unit to the thermostat W1 W2 and Y2 are optional depending upon the size and selected options o...

Page 16: ...IM 970 2 MAVERICK I ROOFTOP 16 www DaikinApplied com Wiring Diagrams Figure 18 Wiring Diagram MPS A03C to A04C 208 230 Volt...

Page 17: ...Wiring Diagrams www DaikinApplied com 17 IM 970 2 MAVERICK I ROOFTOP Figure 19 Wiring Diagram MPS A03C to A04C 460 Volt...

Page 18: ...IM 970 2 MAVERICK I ROOFTOP 18 www DaikinApplied com Wiring Diagrams Figure 20 Wiring Diagram MPS A03C to A04C with Gas Heat...

Page 19: ...Wiring Diagrams www DaikinApplied com 19 IM 970 2 MAVERICK I ROOFTOP Figure 21 MPS A03C to A05C 208 230 460V 3 Gas Heat DDC Controller...

Page 20: ...IM 970 2 MAVERICK I ROOFTOP 20 www DaikinApplied com Wiring Diagrams Figure 22 MPS A03C to A05C 208 230 460V 3 Cooling Only DDC Controller...

Page 21: ...Wiring Diagrams www DaikinApplied com 21 IM 970 2 MAVERICK I ROOFTOP Figure 23 Wiring Diagram MPS A05C...

Page 22: ...IM 970 2 MAVERICK I ROOFTOP 22 www DaikinApplied com Wiring Diagrams Figure 24 Wiring Diagram MPS A05C with Gas Heat 208 230 Volt Belt Drive...

Page 23: ...Wiring Diagrams www DaikinApplied com 23 IM 970 2 MAVERICK I ROOFTOP Figure 25 Wiring Diagram MPS A05C with Gas Heat 208 230 Volt Direct Drive...

Page 24: ...IM 970 2 MAVERICK I ROOFTOP 24 www DaikinApplied com Wiring Diagrams Figure 26 Wiring Diagram MPS A05C with Gas Heat 460 Volt Belt Drive...

Page 25: ...ller Propeller Propeller No Used Diameter in mm 1 24 609 6 1 24 609 6 1 24 609 6 Drive Type No Speeds Direct 1 Direct 1 Direct 1 CFM L s 3680 1737 3680 1737 3930 1855 No Motors HP 1 at 1 3 HP 1 at 1 3...

Page 26: ...Propeller Propeller No Used Diameter in mm 1 24 609 6 1 24 609 6 1 24 609 6 Drive Type No Speeds Direct 1 Direct 1 Direct 1 CFM L s 3680 1737 3680 1737 3930 1855 No Motors HP 1 at 1 3 HP 1 at 1 3 HP...

Page 27: ...N A N A N A N A N A N A Amps RLA Comp 2 N A N A N A N A N A N A N A N A N A Amps LRA Comp 2 N A N A N A N A N A N A N A N A N A Condenser Motor No 1 1 1 Phase 1 1 1 HP 1 3 1 3 1 3 Amps FLA each 1 2 1...

Page 28: ...3450 3450 3450 3450 3450 3450 3450 3450 3450 3450 3450 HP Compressor 1 3 3 3 3 4 4 4 4 5 5 5 5 Amps RLA Comp 1 9 9 9 9 5 6 5 6 13 1 13 1 13 1 13 1 6 1 6 1 16 16 16 16 7 8 7 8 Amps LRA Comp 1 71 71 71...

Page 29: ...5C Curb Dimensions 2 9 56 44 125 48 125 4 5 2 25 SUPPLY AIR RETURN AIR 2 3 25 4 5 20 20 13 125 13 125 14 44 2 4 625 Important This unit must be mounted level in both directions to allow water to drain...

Page 30: ...8 9 28 2 8 3 Power kW 2 5 2 4 2 4 2 5 2 5 2 4 2 5 2 5 2 5 100 37 8 Total BTUH kW 39 0 11 4 38 3 11 2 37 2 10 9 35 7 10 5 35 1 10 3 34 1 10 0 32 7 9 6 32 2 9 4 31 3 9 2 Sens BTUH kW 21 7 6 4 20 7 6 1...

Page 31: ...3 3 3 3 3 3 3 3 2 100 37 8 Total BTUH kW 51 7 15 2 50 8 14 9 49 4 14 5 47 4 13 9 46 6 13 7 45 3 13 3 42 5 12 4 41 7 12 2 40 6 11 9 Sens BTUH kW 28 3 8 3 27 0 7 9 25 2 7 4 36 9 10 8 35 3 10 3 32 8 9 6...

Page 32: ...5 4 4 4 5 4 4 4 4 100 37 8 Total BTUH kW 65 5 19 2 64 3 18 8 62 5 18 3 59 3 17 4 58 2 17 1 56 6 16 6 54 1 15 8 53 1 15 6 51 7 15 1 Sens BTUH kW 35 1 10 3 33 5 9 8 31 1 9 1 44 3 13 0 42 3 12 4 39 4 11...

Page 33: ...8 4 Power kW 2 5 2 4 2 4 2 5 2 5 2 4 2 5 2 5 2 5 100 37 8 Total BTUH kW 39 2 11 5 38 5 11 3 37 5 11 0 35 8 10 5 35 1 10 3 34 2 10 0 33 0 9 7 32 4 9 5 31 5 9 2 Sens BTUH kW 21 9 6 4 20 9 6 1 19 5 5 7...

Page 34: ...3 3 3 3 2 3 3 3 3 3 2 100 37 8 Total BTUH kW 50 9 14 9 50 0 14 7 48 7 14 3 47 2 13 8 46 3 13 6 45 1 13 2 41 7 12 2 41 0 12 0 39 9 11 7 Sens BTUH kW 28 8 8 4 27 5 8 1 25 6 7 5 37 9 11 1 36 2 10 6 33 7...

Page 35: ...4 3 4 3 4 3 4 2 100 37 8 Total BTUH kW 64 1 18 8 62 9 18 4 61 2 17 9 57 9 17 0 56 9 16 7 55 3 16 2 52 7 15 4 51 8 15 2 50 3 14 8 Sens BTUH kW 34 3 10 0 32 7 9 6 30 4 8 9 43 5 12 8 41 6 12 2 38 7 11 3...

Page 36: ...1100 519 Watts 470 460 455 450 440 435 425 410 Med 120 000 35 17 Med CFM 1685 795 1620 765 1580 746 1550 732 1500 708 1430 675 1350 637 1230 580 Watts 635 600 580 570 550 535 505 475 High CFM 1870 88...

Page 37: ...35 404 890 426 942 443 990 453 1035 458 1076 456 1114 449 1149 435 1180 416 1208 391 1232 359 1254 322 1400 661 669 352 739 387 799 419 855 445 908 465 958 479 1004 487 1047 489 1087 485 1123 475 1156...

Page 38: ...654 1082 700 1130 748 1177 798 1222 851 1266 905 1308 962 1349 1021 1390 1080 1431 1139 1800 850 791 490 844 537 898 579 950 624 1002 670 1051 719 1099 771 1146 824 1190 880 1234 937 1276 997 1316 10...

Page 39: ...1214 1296 12501394 12851498 13201602 2100 991 773 637 819 679 864 726 908 779 951 837 993 901 1034 970 1074 1045 1113 1125 1151 1211 1188 1303 12241399 12591502 1293 1609 2200 1038 797 706 842 751 88...

Page 40: ...CCM3 70 32 60 27 OA damper 3 5 ton Manual MXRF FGA1 11 5 9 4 OA damper Analog Controls 3 5 ton Motorized MXRF FGB1 13 6 11 5 Power Exhaust Kit 3 5 Ton 208 230V MXRX BGF06C 70 32 60 27 Power Exhaust Ki...

Page 41: ...able factory installed or field accessory Standard barometric relief damper provided Gear driven direct drive actuator Single enthalpy with dual enthalpy upgrade kit Fully modulating 0 100 CO2 input s...

Page 42: ...controller Downflow or horizontal applications Requires separate power supply with disconnect Adjustable switch on economizer factory preset to energize power exhaust at 95 outside air position Polari...

Page 43: ...l models 2 51 mm 4 102 mm nailer provided Quick assembly corners for easy installation Insulating panels provided Opening provided in bottom pan to match the Thru the Curb electrical connection openin...

Page 44: ...system goes into a 100 lockout mode After one hour the ignition control repeats the prepurge and ignition cycles for three tries and then goes into 100 lockout mode again It continues this sequence of...

Page 45: ...ot It is equipped with an ignition device which automatically lights the burner Do NOT try to light the burner by hand 5 Remove control door access panel 6 Move switch to the OFF position 7 Wait five...

Page 46: ...pace temperature sensor that is normally present an indoor relative humidity sensor is installed in the occupied space and connected to the Rooftop Unit DDC Controller which see illustration then cont...

Page 47: ...ugh the reheat coil it condenses into a subcooled liquid where the process repeats itself Figure 38 Refrigerant Path Reheat Mode During reheat mode the outdoor fan motor controller OFMC slows the outd...

Page 48: ...e agency or gas supplier 1 Turn OFF the electrical power to the unit and set the thermostat to the lowest temperature 2 Shut OFF the gas supply to the unit either at the meter or at manual valve in th...

Page 49: ...Do not use excessive water pressure Excessive water pressure can bend the fins and tubing of the coil and lead to inadequate unit performance Be careful not to splash water excessively into unit 3 In...

Page 50: ...www DaikinApplied com Maintenance System Charge Charts Figure 41 System Charging Chart MPS A03C Cooling 175 200 225 250 275 300 325 350 375 400 425 450 475 500 525 120 125 130 135 140 145 150 155 160...

Page 51: ...Maintenance www DaikinApplied com 51 IM 970 2 MAVERICK I ROOFTOP Figure 42 System Charge Chart MPS A04C Cooling...

Page 52: ...IM 970 2 MAVERICK I ROOFTOP 52 www DaikinApplied com Maintenance Figure 43 System Charge Chart MPS A05C Cooling...

Page 53: ...he furnace control access panel 4 Remove the control box cover See Figure 45 for location of the integrated furnace control board 5 Reference Figure 44 and Figure 46 for the proper location of the red...

Page 54: ...IM 970 2 MAVERICK I ROOFTOP 54 www DaikinApplied com Maintenance Figure 46 Speed Tap Examples...

Page 55: ...ndensable or moisture in system Recover refrigerant evacuate recharge add filter drier Incorrect voltage At compressor terminals voltage must be within 10 of rating plate volts when unit is operating...

Page 56: ...R POSITION AND CONDITION IS EACH NEGATIVE PRESSURE SWITCH CLOSED CHECK FOR OPEN ROLL OUT CONTROLS CHECK FOR OPEN LIMIT CHECK IGNITION CONTROL CHASSIS GROUND WIRE CHECK WIRING CHECK INLET GAS PRESSURE...

Page 57: ...FOR OPEN LIMIT CHECK FOR OPEN ROLL OUT CONTROL CHECK FOR PROPERTHERMOSTAT OPERATION REMOVE VALVE LEAD AT GAS VALVE IF VALVE CLOSES RECHECKTHETHERMOSTAT AND WIRING IF OK THEN REPLACE VALVE YES NO SYSTE...

Page 58: ...970 2 MAVERICK I ROOFTOP 58 www DaikinApplied com Warranty Warranty Replacement Parts To find your local Daikin Applied Certified Parts Distributor go to www DaikinApplied com and select Parts Locato...

Page 59: ......

Page 60: ...nt to its standard terms and conditions of sale including Limited Product Warranty Consult your local Daikin Applied representative for warranty details To find your local Daikin Applied representativ...

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