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5

English

6-2  

HOW TO WORK THE REFRIGERANT 

PIPING

Remove the pinched pipings brazed to the end of the internal 
piping.
Braze and connect the standard accessory piping.

Connection pipings

Do not directly 

flame the pipe 

fixing plate.

Do not directly 

flame the 

solenoid valve and 

motor operated valve.

Air filter must 

be removed.

Remove the pinched pipings.

Do not directly flame the 

drain pan and thermistor.

6-3  PIPING CONNECTION

 CAUTION

Do not use anti-oxidants when brazing the piping joints.
Residue can clog pipings and break equipment.

• 

Be sure to perform a nitrogen blow when brazing

Brazing without performing nitrogen replacement or 
releasing nitrogen into the piping will create large 

quantities of oxidized film on the inside of the pipings, 

adversely affecting valves and compressors in the 
refrigerating system and preventing normal operation.

Note 

• 

For nitrogen replacement, refer to the installation work 
manual. (Contact the dealer.)

•  When brazing pipes while flowing nitrogen, set the nitrogen 

pressure to 0.02 MPa or less using a pressure reducing 
valve (to the extent that your cheeks feel breeze).

•  Do not use a flux when brazing the refrigerant system. Use 

phosphor copper brazing (BCup-2: JIS Z 3264/B-Cu93P-710 
/795: ISO 3677

) which does not require flux.

Using a chorine flux may cause the pipes to corrode, 
and if it contains fluoride, it may cause the refrigerant 

lubricant to deteriorate, adversely affecting the 
refrigerant piping system.

Refrigerant piping

Manual valve

Location to be brazed

Nitrogen

Taping

Nitrogen

Pressure reducing valve

 CAUTION

Do not let any refrigerant other than R410A enter the 

refrigerant system.

Ventilate if the refrigerant gas leaks during work.

6-4  

PROCESSING METHOD OF CONNECTION 

PIPING

• 

See the following table for the Processing connection 
piping.

•  For right side piping, replace the partition bush fixed on the 

right side panel with the bush for hole fixed on the left side 

panel.

Left side piping connection Right side piping connection

Piping 
on liquid 
side
(125-250 
type)

• 

Pass the piping from 
the hole on the left side 
into the unit, conduct 

sleeve flare process 

and brazed connection.

Note)

Inside dia. of Flare

(See the table for 

flare part dimensions

)

• 

Pass the piping from 
the hole on the right 
side into the unit, 

conduct sleeve flare 

process and brazed 
connection.

Note)

Inside dia. of Flare

(

See the table for flare 

part dimensions)

Piping on 
liquid side 
(400 · 500 
type)

Connect the accessory 
pipes and bring them 
outside of the unit.

Modify the accessory left 
side piping and use it for 
the right side.

(

)

For left side For right side

Cut the 

piping

Connection side 

inside the unit

Flare the pipe end or 

use the fitting and connect 

the piping by brazing.

Piping on 
gas side 
(125-500 
type)

6-5  

THE TABLE FOR FLARE PART 

DIMENSIONS

Refer to the below table for flare part dimensions

(Unit: mm)

Indoor 

unit 

capacity

Piping 

size

Inside dia. of 

flare

Allowance of 

inserting part

Bend 

radius

Flare shape

d0

d1

Tolerance

L

Tolerance

125 type

φ

9.5 

×t0.8 or 

more

9.64

+0.1

0

7

+1.5

0

R18

φ

d1

φ

d0

C1220T

L

200 type

250 type

Note 

Braze by socket if sleeve flare process cannot be conducted.

 CAUTION

Thermal insulation of the field piping must be carried out 

including the piping connection parts. Otherwise, it may 
cause heat injury by condensation or connecting to the 
exposed piping.

• 

Secure the piping so that it does not touch the wiring.

• 

Insulation of pipes must be perfectly carried out without 
leaving any clearance to avoid condensation.

• 

When connecting liquid and gas connection pipings, 

insulate all the internal pipings with field supplied insulation 

material for refrigerant pipings. (See following sketch.)

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01_EN_3P345056-4F.indd   5

9/3/2015   15:00:24

Summary of Contents for FXVQ125MY1

Page 1: ...S Floor standing duct type FXVQ125MY1 FXVQ200MY1 FXVQ250MY1 FXVQ400MY1 FXVQ500MY1 FXVQ500MY16 SYSTEM Air Conditioners CAREFULLY READ THESE INSTRUCTIONS BEFORE INSTALLATION KEEP THIS MANUAL IN A HANDY PLACE FOR FUTURE REFERENCE ...

Page 2: ...out the specified installation work in consideration of strong winds typhoons or earthquakes Improper installation may result in an accident such as air conditioner falling Make certain that all electrical work is carried out by qualified personnel according to the applicable legislation note 1 and this installation manual using a separate circuit In addition even if the wiring is short make sure ...

Page 3: ...ap Insulation for Drain plug Clamp Hanging bolt for fan motor Quantity 1 pc 125 250 type For each 1 pc 400 500 type 1 pc 1 pc 3 pcs 1 pc Shape Gas piping Liquid piping only 500MY16 Gas piping Location Partition plate Name Bolts for flanges Quantity 14 pcs 125 200 type 30 pcs 250 type 18 pcs 400 type 36 pcs 500 type Shape M8 20 Location Partition plate However 2 bolts and 2 nuts are used for flange...

Page 4: ... control panel part Make sure to sling over the hanger 4 INSTALLATION SITE Note Do not apply force on the resin parts in case of carrying the indoor unit when and after unpacking 1 Select an installation site where the following conditions are satisfied and obtain the customer s approval before installation The foundation is strong enough to support the weight of the unit and the floor is flat to ...

Page 5: ... 3 mm displacement per 1 m 5 3 TENSION OF V BELT Tension of a V belt must meet the deflection load W as shown Calculate the required deflection length L by the equation 1 its tolerance must be within the range as below C L 1 Deflection load L 0 016 C mm C Distance between the shafts of the pulley mm W Types of V belt Deflection load W N A type 13 7 20 6 B type 22 6 34 3 Note It is recommended to ch...

Page 6: ...ION PIPING See the following table for the Processing connection piping For right side piping replace the partition bush fixed on the right side panel with the bush for hole fixed on the left side panel Left side piping connection Right side piping connection Piping on liquid side 125 250 type Pass the piping from the hole on the left side into the unit conduct sleeve flare process and brazed conn...

Page 7: ...t Drain plug Indoor unit Downward inclination 1 100 or more 50 mm or more Drain plug cap accessories 100 mm or more Drain piping for Left side connection CAUTION The connection of the drain piping Do not directly connect the drain piping to sewerage which odor may smell like ammonia Sewerage may contain it which may pass through the drain piping and result in corrosion of the indoor unit heat exch...

Page 8: ... type Wiring from right side Earth terminal Control box Pass the attached clamp through the resin clamp and bundle each wiring in one and fix them Terminal block for the wiring between indoor unit and outdoor unit Terminal block for power supply wiring Earth terminal for shield wire Wiring from left side Earth terminal Control box Pass the attached clamp through the resin clamp and bundle each wiri...

Page 9: ...al heat radiation Fig 2 Use wires the same in size if the air conditioner is in simultaneous multi operation Abnormal heating may occur if the wirings are not tightened securely Use the required wirings connect them securely and fix these wirings securely so that external force may not apply to the terminals Use a proper screw driver for tightening the terminal screws If an improper screw driver i...

Page 10: ... when setting by group 4 Press the upper button and select FIRST CODE NO 5 Press the lower button and select the SECOND CODE NO 6 Press the button once and the present settings are SET 7 Press the TEST button to return to the NORMAL MODE SETTING TEST UNIT NO 3 4 5 6 7 1 2 UNIT NO MODE NO SECOND CODE NO FIRST CODE NO FIELD SET MODE Note 1 Setting is carried out in the group mode however set the mod...

Page 11: ...OPERATION 1 Confirm that the control box lid of the indoor units and the outdoor unit are closed 2 Perform the test run according to the installation manual attached to the outdoor unit If the operation lamp on the control panel is flashing it indicates malfunction Check the error code of the liquid crystal display and the malfunction source For the error code and the details refer to the operatio...

Page 12: ...3P345056 4F EM13A004B 1511 HT ...

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