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17 Maintenance and service

Installer and user reference guide

28

FCAHG71~140HVEB

Split system air conditioners

4P561449-1A – 2019.09

WARNING

The  appliance  shall  be  stored  in  a  room  without
continuously  operating  ignition  sources  (example:  open
flames, an operating gas appliance or an operating electric
heater).

WARNING

▪ Do NOT pierce or burn refrigerant cycle parts.

▪ Do NOT use cleaning materials or means to accelerate

the  defrosting  process  other  than  those  recommended
by the manufacturer.

▪ Be  aware  that  the  refrigerant  inside  the  system  is

odourless.

WARNING

R410A  is  a  non-combustible  refrigerant,  and  R32  is  a
mildly flammable refrigerant; they normally don’t leak. If the
refrigerant  leaks  in  the  room  and  comes  into  contact  with
fire from a burner, a heater, or a cooker, this may result in
a fire (in case of R32), or the formation of a harmful gas.

Turn  off  any  combustible  heating  devices,  ventilate  the
room,  and  contact  the  dealer  from  where  you  purchased
the unit.

Do not use the unit until a service person confirms that the
part from which the refrigerant leaked has been repaired.

17.6

After-sales service and warranty

17.6.1

Warranty period

▪ This  product  includes  a  warranty  card  that  was  filled  in  by  the

dealer  at  the  time  of  installation.  The  completed  card  has  to  be
checked by the customer and stored carefully.

▪ If repairs to the product are necessary within the warranty period,

contact your dealer and keep the warranty card at hand.

17.6.2

Recommended maintenance and
inspection

Since  dust  collects  when  using  the  unit  for  several  years,
performance  of  the  unit  will  deteriorate  to  some  extent.  As  taking
apart and cleaning interiors of units requires technical expertise and
in  order  to  ensure  the  best  possible  maintenance  of  your  units,  we
recommend to enter into a maintenance and inspection contract on
top  of  normal  maintenance  activities.  Our  network  of  dealers  has
access  to  a  permanent  stock  of  essential  components  in  order  to
keep your unit in operation as long as possible. Contact your dealer
for more information.

When asking your dealer for an intervention, always state:

▪ The complete model name of the unit.

▪ The manufacturing number (stated on the nameplate of the unit).

▪ The installation date.

▪ The symptoms or malfunction, and details of the defect.

WARNING

▪ Do  NOT  modify,  disassemble,  remove,  reinstall  or

repair  the  unit  yourself  as  incorrect  dismantling  or
installation may cause an electric shock or fire. Contact
your dealer.

▪ In case of accidental refrigerant leaks, make sure there

are  no  naked  flames.  The  refrigerant  itself  is  entirely
safe  and  non-toxic.  R410A  is  a  non-combustible
refrigerant,  and  R32  is  a  mildly  flammable  refrigerant,
but  they  will  generate  a  toxic  gas  when  they
accidentally  leak  into  a  room  where  combustible  air
from  fan  heaters,  gas  cookers,  etc.  is  present.  Always
have  qualified  service  personnel  confirm  that  the  point
of  leakage  has  been  repaired  or  corrected  before
resuming operation.

17.6.3

Recommended maintenance and
inspection cycles

Be  aware  that  the  mentioned  maintenance  and  replacement  cycles
do not relate to the warranty period of the components.

Component

Inspection

cycle

Maintenance cycle

(replacements and/or

repairs)

Electric motor

1 year

20,000 hours

PCB

25,000 hours

Heat exchanger

5 years

Sensor (thermistor, etc.)

5 years

User interface and switches

25,000 hours

Drain pan

8 years

Expansion valve

20,000 hours

Solenoid valve

20,000 hours

The table assumes the following conditions of use:

▪ Normal  use  without  frequent  starting  and  stopping  of  the  unit.

Depending  on  the  model,  we  recommend  not  starting  and
stopping the machine more than 6 times/hour.

▪ Operation  of  the  unit  is  assumed  to  be  10  hours/day  and

2,500 hours/year.

NOTICE

▪ The  table  indicates  main  components.  Refer  to  your

maintenance and inspection contract for more details.

▪ The  table  indicates  recommended  intervals  of

maintenance cycles. However, in order to keep the unit
operational as long as possible, maintenance work may
be  required  sooner.  Recommended  intervals  can  be
used  for  appropriate  maintenance  design  in  terms  of
budgeting 

maintenance 

and 

inspection 

fees.

Depending  on  the  content  of  the  maintenance  and
inspection contract, inspection and maintenance cycles
may in reality be shorter than listed.

17.6.4

Shortened maintenance and replacement
cycles

Shortening of "maintenance cycle" and "replacement cycle" needs to
be considered in following situations:

The unit is used in locations where:

▪ Heat and humidity fluctuate out of the ordinary.

▪ Power fluctuation is high (voltage, frequency, wave distortion, etc.)

(the  unit  cannot  be  used  if  power  fluctuation  is  outside  the
allowable range).

▪ Bumps and vibrations are frequent.

Summary of Contents for FCAHG100HVEB

Page 1: ...Installer and user reference guide Split system air conditioners English Installer and user reference guide Split system air conditioners FCAHG71HVEB FCAHG100HVEB FCAHG125HVEB FCAHG140HVEB...

Page 2: ...nect the electrical wiring on the indoor unit 17 7 Configuration 18 7 1 Field setting 18 8 Commissioning 19 8 1 Overview Commissioning 19 8 2 Precautions when commissioning 19 8 3 Checklist before com...

Page 3: ...ol Explanation For more information see the installer and user reference guide 1 2 For the user If you are NOT sure how to operate the unit contact your installer This appliance can be used by childre...

Page 4: ...lation site Provide sufficient space around the unit for servicing and air circulation Make sure the installation site withstands the weight and vibration of the unit Make sure the area is well ventil...

Page 5: ...306 2 6 5 13 6 2 24 3 2 6 57 5 6 2 327 2 8 5 53 6 4 25 9 2 8 66 7 6 4 349 3 0 5 92 6 6 27 6 3 0 76 6 6 6 371 3 2 6 48 6 8 29 3 3 2 87 2 6 8 394 3 4 7 32 7 0 31 0 3 4 98 4 7 0 417 3 6 8 20 7 2 32 8 3...

Page 6: ...pen refrigerant cylinders slowly Charge the refrigerant in liquid form Adding it in gas form may prevent normal operation CAUTION When the refrigerant charging procedure is done or when pausing close...

Page 7: ...xerted on the terminal board Use an appropriate screwdriver for tightening the terminal screws A screwdriver with a small head will damage the head and make proper tightening impossible Over tightenin...

Page 8: ...to the hanger brackets without exerting any pressure on other parts especially on refrigerant piping drain piping and other resin parts 1 2 3 2 2 To remove the accessories from the indoor unit 1 1 1 8...

Page 9: ...n of the system must not be done at temperatures below 15 C a b c d e i f g h a Indoor unit b Outdoor unit c User interface d Suction air e Discharge air f Refrigerant piping interconnection cable g D...

Page 10: ...mind the following to avoid interference Install the wireless user interface as close as possible to the indoor unit Install the indoor unit as far as possible from the fluorescent lights Take care th...

Page 11: ...a heat resistance of at least 120 C Insulation thickness Ambient temperature Humidity Minimum thickness 30 C 75 to 80 RH 15 mm 30 C 80 RH 20 mm 5 4 Preparing electrical wiring 5 4 1 About preparing e...

Page 12: ...e installing the unit For existing ceilings use anchors For new ceilings use sunken inserts sunken anchors or other field supplied parts A c b d e a A 50 100 mm In case of installation with standard p...

Page 13: ...size Keep the pipe size equal to or greater than that of the connecting pipe vinyl pipe of 25 mm nominal diameter and 32 mm outer diameter Slope Make sure the drain piping slopes down at least 1 100 t...

Page 14: ...a Plastic watering can b Service drain outlet with rubber plug Use this outlet to drain water from the drain pan c Drain pump location d Drain pipe connection e Drain pipe 5 Turn OFF the power 6 Disc...

Page 15: ...itional refrigerant it is recommended to open the refrigerant stop valve after charging 6 3 3 Guidelines when connecting the refrigerant piping Take the following guidelines into account when connecti...

Page 16: ...on pieces 4 Wrap the sealing pad from the base of the unit to the top of the flare nut NOTICE Make sure to insulate all refrigerant piping Any exposed piping might cause condensation 6 4 Connecting th...

Page 17: ...ALWAYS be at least 50 mm NOTICE Be sure to keep the power line and transmission line apart from each other Transmission wiring and power supply wiring may cross but may NOT run parallel 1 Remove the s...

Page 18: ...oration panel type When installing or changing the decoration panel type ALWAYS check if the correct values are set If the decoration panel is used Then 1 M C1 C2 Standard or self cleaning 13 23 15 01...

Page 19: ...interface is used However remove the wires attached to the user interface terminal board of the master unit 1 50 Hz 220 240 V b a e1 A B e2 c d A Master unit B Slave unit a Interconnection cable b Pow...

Page 20: ...d The fuses or locally installed protection devices are installed according to this document and have NOT been bypassed The power supply voltage matches the voltage on the identification label of the...

Page 21: ...se power supply units Note Operation will be impossible Turn OFF the power recheck the wiring and switch two of the three electrical wires Error code Possible cause L4 The air inlet or air outlet is b...

Page 22: ...Light emitting diode service monitor green HIGH VOLTAGE High voltage IES Intelligent eye sensor IPM Intelligent power module K R KCR KFR KHuR K M Magnetic relay L Live L Coil L R Reactor M Stepper mot...

Page 23: ...68 4 72 15 50 0 25 61 13 User interface CAUTION NEVER touch the internal parts of the controller Do NOT remove the front panel Some parts inside are dangerous to touch and appliance problems may happ...

Page 24: ...unit will stop fan operation the refrigerant cycle will reverse and energy from inside the building will be used to defrost the outdoor unit coil The indoor unit will indicate defrost operation on th...

Page 25: ...2 Circulation Airflow Individual Air Direction Energy Saving Options Schedule Maintenance Information Configuration 4 Choose enable and confirm Return Setting Return Setting Circulation Airflow Enable...

Page 26: ...N Before accessing terminal devices make sure to interrupt all power supply NOTICE When cleaning the heat exchanger make sure to remove the switch box fan motor drain pump and float switch Water or de...

Page 27: ...tlet vents of indoor units and outdoor units Clean air filters and casings of indoor units see 17 2 1 To clean the air filter 426 and 17 2 3 To clean the air outlet and outside panels 427 Turn on the...

Page 28: ...oms or malfunction and details of the defect WARNING Do NOT modify disassemble remove reinstall or repair the unit yourself as incorrect dismantling or installation may cause an electric shock or fire...

Page 29: ...ower failure Wait until power is restored If power failure occurs during operation the system automatically restarts immediately after power is restored Check if no fuse has blown or breaker is activa...

Page 30: ...ling or defrost operation This is the sound of refrigerant gas flowing through both indoor and outdoor units A hissing sound which is heard at the start or immediately after stopping operation or defr...

Page 31: ...lication Accessories Labels manuals information sheets and equipment that are delivered with the product and that need to be installed according to the instructions in the accompanying documentation O...

Page 32: ...4P561449 1A 2019 09 Copyright 2018 Daikin...

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