Daikin EWAQ016CAW Installation And Operation Manual Download Page 21

7 Commissioning

Installation and operation manual

21

EWAQ016~ EWYQ016~064CAW
Packaged air-cooled water chiller
4P489435-1B – 2017.10

A-B-C

A-B-C

A1P

A1P

1

2

3

1

Hydrobox

2

Master unit (left unit)

3

Slave unit (right unit) if multi-system

ON

OFF

1

2

DS1

DS2

3

4

1

2

3

4

1

Set  DS1  on  the  outdoor  master  unit  A1P  PCB  to  the  ON
position.

2

Press  BS5  for  5  seconds  to  re-initialise  communication  of  the
module.

▪ Cooling:  voltage  free  contact  between  terminals  A  and  C  is

open

▪ Heating:  voltage  free  contact  between  terminals  A  and  C  is

closed

EB0568(A)

R4 C2 R2

R1 C1 R3

X1M

PHC2

PHC1

X1A

1

A B C

INFORMATION

Thermostat  input  has  priority  over  leaving  water
temperature setpoint.

It  is  possible  that  the  leaving  water  temperature  becomes
lower  than  the  setpoint  if  the  unit  is  controlled  by  room
temperature.

7

Commissioning

After installation and once the field settings are defined, the installer
is  obliged  to  verify  correct  operation.  Therefore  a  test  run  must  be
performed according to the procedures described below.

7.1

Precautions when commissioning

CAUTION

Do not perform the test operation while working on the
indoor units.

When  performing  the  test  operation,  not  only  the  outdoor
unit,  but  the  connected  indoor  unit  will  operate  as  well.
Working on an indoor unit while performing a test operation
is dangerous.

NOTICE

Be  sure  to  turn  on  the  power  6  hours  before  operation  in
order  to  have  power  running  to  the  crankcase  heater  and
to protect the compressor.

During test operation, the outdoor unit and the indoor units will start
up.  Make  sure  that  the  preparations  of  all  indoor  units  are  finished
(field  piping,  electrical  wiring,  air  purge,  ...).  See  installation  manual
of the indoor units for details.

7.2

Checklist before commissioning

After the installation of the unit, first check the following items. Once
all below checks are fulfilled, the unit must be closed, only then can
the unit be powered up.

You  read  the  complete  installation  and  operation
instructions,  as  described  in  the 

installer  and  user

reference guide

.

Installation

Check that the unit is properly installed, to avoid abnormal
noises and vibrations when starting up the unit.

Field wiring

Be  sure  that  the  field  wiring  has  been  carried  out
according  to  the  instructions  described  in  the  chapter

"5.4  Connecting  the  electrical  wiring"  on  page  11

,

according  to  the  wiring  diagrams  and  according  to  the
applicable legislation.

Power supply voltage

Check the power supply voltage on the local supply panel.
The  voltage  must  correspond  to  the  voltage  on  the
identification label of the unit.

Earth wiring

Be  sure  that  the  earth  wires  have  been  connected
properly and that the earth terminals are tightened.

Insulation test of the main power circuit

Using  a  megatester  for  500  V,  check  that  the  insulation
resistance  of  2  MΩ  or  more  is  attained  by  applying  a
voltage of 500 V DC between power terminals and earth.
Never use the megatester for the transmission wiring.

Fuses, circuit breakers, or protection devices

Check  that  the  fuses,  circuit  breakers,  or  the  locally
installed  protection  devices  are  of  the  size  and  type
specified 

in 

the 

chapter 

"4.3.1 

Safety 

device

requirements" on page 8

. Be sure that neither a fuse nor a

protection device has been bypassed.

Internal wiring

Visually  check  the  electrical  component  box  and  the
inside  of  the  unit  on  loose  connections  or  damaged
electrical components.

Pipe size and pipe insulation

Be  sure  that  correct  pipe  sizes  are  installed  and  that  the
insulation work is properly executed.

The 

air purge

 valve is open (at least 2 turns).

Shut-off valves

Be sure that the shut-off valves are correctly installed and
fully open.

Filter

Make sure that the filter is installed correctly.

Damaged equipment

Check  the  inside  of  the  unit  on  damaged  components  or
squeezed pipes.

Water leak

Check the inside of the unit for water leakage. If there is a
water  leak,  try  to  repair  the  leak.  If  the  repair  is
unsuccessful,  close  the  water  inlet  and  outlet  shut-off
valves and call your local dealer.

Summary of Contents for EWAQ016CAW

Page 1: ...oled water chiller English Installation and operation manual Packaged air cooled water chiller EWAQ016CAW EWAQ021CAW EWAQ025CAW EWAQ032CAW EWAQ040CAW EWAQ050CAW EWAQ064CAW EWYQ016CAW EWYQ021CAW EWYQ02...

Page 2: ...os t saik rendelkez seit z p niejszymi poprawkami 18 19 20 21 22 23 24 25 Directivelor cu amendamentele respective Direktive z vsemi spremembami Direktiivid koos muudatustega Direktyvose su papildymai...

Page 3: ...vastaava kyll stysl mp tila M C Kylm aine N Varmuuspainelaitteen asetus P bar Valmistusnumero ja valmistusvuosi katso mallin nimikilpi Maxim ln p pustn tlak PS K bar Minim ln maxim ln p pustn teplota...

Page 4: ...omponents 14 6 2 3 To access the field setting components 14 6 2 4 To access mode 1 or 2 14 6 2 5 To use mode 1 14 6 2 6 To use mode 2 15 6 2 7 Mode 1 Monitoring settings 15 6 2 8 Mode 2 Field setting...

Page 5: ...This installation manual concerns the packaged air cooled water chiller The unit is intended for outdoor installation and can be combined with fan coil units for air conditioning purposes or it can be...

Page 6: ...ystem in order to allow complete drainage of the water circuit Non brass metallic piping When using non brass metallic piping insulate the brass and non brass properly so that they do NOT make contact...

Page 7: ...tions must be avoided a larger minimum water volume will be required To ensure proper operation of the unit when changing the values of setting F 00 for cooling mode the minimum water volume has to be...

Page 8: ...chrader valve of the expansion vessel a a Schrader valve 4 2 5 To check the water volume Examples Example 1 The unit is installed 5 m below the highest point in the water circuit The total water volum...

Page 9: ...2 1 To provide the installation structure Make sure the unit is installed level on a sufficiently strong base to prevent vibration and noise NOTICE When the installation height of the unit needs to be...

Page 10: ...em field supply 5 3 2 To fill the water circuit 1 Connect the water supply to the drain and fill valve 2 Make sure the automatic air purge valve is open at least 2 turns 3 Fill with water until the pr...

Page 11: ...presence may lead to the precipitation of certain components in the glycol s corrosion inhibitor NOTICE Glycol absorbs water from its environment Therefore do NOT add glycol that has been exposed to a...

Page 12: ...set up use and maintain the unit Before operating the remote controller follow this installation procedure Wire specification Value Type 2 wire Section 0 75 1 25 mm2 Wire specification Value Maximum l...

Page 13: ...ation in this chapter is read sequentially by the installer and that the system is configured as applicable DANGER RISK OF ELECTROCUTION 6 2 Making field settings 6 2 1 About making field settings INF...

Page 14: ...lated stick such as a closed ball point pen to avoid touching of live parts Make sure to re attach the inspection cover into the electrical component box cover after the job is finished NOTICE Make su...

Page 15: ...e 2 There are two methods to activate low noise operation of the compressor unit and heat exchanger unit The first method is to enable an automatic low noise operation during night time by field setti...

Page 16: ...ach field setting is assigned a 3 digit number or code e g 5 03 which is indicated on the remote controller display The first digit 5 is the first code or field setting group The second and third digi...

Page 17: ...stop when active at that moment and will start again at the next scheduled ON function The last programmed command overrules the preceding programmed command and will remain active until the next pro...

Page 18: ...ng the night because temperature demands during night and day are not the same INFORMATION The setback function is enabled by default The setback function can be combined with the automatic weather de...

Page 19: ...ave a good control of the system and avoid frequent ON OFF it is advised to use the automatic weather dependent setpoint operation 6 01 Description 0 default External room thermostat not installed 1 E...

Page 20: ...e the fluid to freeze b Settings are not applicable C Leaving water temperature limits This setting is used to limit the selectable leaving water temperature on the remote controller C 00 Maximum leav...

Page 21: ...e powered up You read the complete installation and operation instructions as described in the installer and user reference guide Installation Check that the unit is properly installed to avoid abnorm...

Page 22: ...first running period of the unit the required power may be higher than stated on the nameplate of the unit This phenomenon is caused by the compressor that needs a continuous run time of 48 hours bef...

Page 23: ...b A B C D Possibility 1 Possibility 2 a 300 mm b 100 mm c 500 mm d 500 mm a 500 mm b 500 mm c 500 mm d 500 mm h1 h2 1500 500 F mm ABCD Sides along the installation site with obstacles F Front side Suc...

Page 24: ...Q N h g k g D E a Air purge valve b Temperature sensors R11T R12T R13T R14T c Expansion vessel 12 l d Shut off valve field installed e Water inlet connection f Water outlet connection g Drain port h W...

Page 25: ...or current limiting R1T Thermistor air fin R2T R15T Thermistor H E gas 1 H E de icer 1 sub cool H E gas 1 sub cool H E liquid H E liquid 1 suction 1 liquid 1 suction 2 H E gas 2 H E de icer 2 sub cool...

Page 26: ...stem A full overview of allowable combinations for future system extensions is available in technical engineering data and should be consulted Contact your installer to receive more information and pr...

Page 27: ...or a function is not available An unavailable function can mean insufficient permission level or can mean that a slave remote controller is used see 6 2 9 Field settings on the remote controller on pa...

Page 28: ...stem 12 3 1 About the clock INFORMATION The clock must be set manually Adjust the setting when switching from summertime to wintertime and vice versa The clock cannot be adjusted if the controller is...

Page 29: ...d settings on the remote controller on page 16 INFORMATION Temperature range for cooling 5 C 20 C leaving water temperature 10 C 20 C when glycol is used For setup of the schedule timer function see T...

Page 30: ...point operation 6 Set the leaving water temperature using and INFORMATION During this operation instead of showing the water temperature setpoint the controller shows the shift value which can be set...

Page 31: ...d 13 00 and will remain active until the next programmed command 19 00 occurs So in order to know the actual setting you should consult the last programmed command this may date from the day before Th...

Page 32: ...ture setpoint is enabled by default so only temperature shifts are possible no ON OFF instruction Quiet mode See To program quiet mode on page 33 Switch the mode on or off at a scheduled time Four act...

Page 33: ...seconds to program the detailed actions Result The first programmed action of the selected day appears 7 Select the action number you would like to program or to modify using 8 Set the correct action...

Page 34: ...ogrammed actions of a specific day press once Result You can now select another day using and and restart consulting and programming To copy programmed actions to next day In space heating program it...

Page 35: ...ct are necessary within the warranty period contact your dealer and keep the warranty card at hand 13 2 2 Recommended maintenance and inspection Since dust collects when using the unit for several yea...

Page 36: ...e unit with manufacturing number if possible and the installation date possibly listed on the warranty card 14 1 Error codes Overview In case a malfunction code appears on the indoor unit user interfa...

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Page 40: ...4P489435 1B 2017 10 Copyright 2017 Daikin 4P489435 1 B 00000004...

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