5 Piping installation
Installation manual
14
EWAA004~008D2 + EWYA004~008D2
Packaged air-cooled water chillers
and packaged air to water heat pumps
4P688014-1A – 2022.05
WARNING
Due to the presence of glycol, corrosion of the system is
possible. Uninhibited glycol will turn acidic under the
influence of oxygen. This process is accelerated by the
presence of copper and high temperatures. The acidic
uninhibited glycol attacks metal surfaces and forms
galvanic corrosion cells that cause severe damage to the
system. Therefore it is important that:
▪ the water treatment is correctly executed by a qualified
water specialist,
▪ a glycol with corrosion inhibitors is selected to
counteract acids formed by the oxidation of glycols,
▪ no automotive glycol is used because their corrosion
inhibitors have a limited lifetime and contain silicates
which can foul or plug the system,
▪ galvanized pipes are NOT used in glycol systems since
the presence may lead to the precipitation of certain
components in the glycol's corrosion inhibitor.
NOTICE
Glycol absorbs water from its environment. Therefore do
NOT add glycol that has been exposed to air. Leaving the
cap off the glycol container causes the concentration of
water to increase. The glycol concentration is then lower
than assumed. As a result, the hydraulic components
might freeze up after all. Take preventive actions to ensure
a minimal exposure of the glycol to air.
Types of glycol
The following types of glycol are allowed:
▪
Ethylene glycol
;
▪
Propylene glycol
, including the necessary inhibitors, classified as
Category III according to EN1717.
Required concentration of glycol
The required concentration of glycol depends on the lowest
expected outdoor temperature, and on whether you want to protect
the system from bursting or from freezing. To prevent the system
from freezing, more glycol is required.
Add glycol according to the table below.
Lowest expected
outdoor
temperature
Prevent from
bursting
Prevent from
freezing
–5°C
10%
15%
–10°C
15%
25%
–15°C
20%
35%
–20°C
25%
—
–25°C
30%
—
–30°C
35%
—
INFORMATION
▪ Protection against bursting: the glycol will prevent the
piping from bursting, but NOT the liquid inside the
piping from freezing.
▪ Protection against freezing: the glycol will prevent the
liquid inside the piping from freezing.
NOTICE
▪ The required concentration might differ depending on
the type of glycol. ALWAYS compare the requirements
from the table above with the specifications provided by
the glycol manufacturer. If necessary, meet the
requirements set by the glycol manufacturer.
▪ The added concentration of glycol should NEVER
exceed 35%.
▪ If the liquid in the system is frozen, the pump will NOT
be able to start. Mind that if you only prevent the
system from bursting, the liquid inside might still freeze.
▪ When water is at standstill inside the system, the
system is very likely to freeze and get damaged.
Glycol and the maximum allowed water volume
Adding glycol to the water circuit reduces the maximum allowed
water volume of the system. For more information, see the installer
reference guide (topic "To check the water volume and flow rate").
Glycol setting
NOTICE
If glycol is present in the system, setting [E-0D] must be
set to 1. If the glycol setting is NOT set correctly, the liquid
inside the piping can freeze.
Freeze protection by freeze protection valves
About freeze protection valves
When no glycol is added to the water, you can use freeze protection
valves to drain the water from the system before it can freeze.
▪ Install freeze protection valves (optional – field supply) at all
lowest points of the field piping.
▪ Normally closed valves (recommended – field supply) can prevent
that all water from indoor piping is drained when the freeze
protection valves open.
NOTICE
When freeze protection valves are installed, set the
minimum cooling setpoint (default=7°C) at least 2°C higher
than the maximum opening temperature of the freeze
protection valve. If lower, freeze protection valves can
open during cooling operation.
For more information, see the installer reference guide.
5.2.4
To insulate the water piping
The piping in the complete water circuit MUST be insulated to
prevent condensation during cooling operation and reduction of the
heating and cooling capacity.
Outdoor water piping insulation
NOTICE
Outside piping.
Make sure the outside piping is insulated
as instructed to protect against hazards.
For piping in free air, it is recommended to use the insulation
thickness as shown in below table as a minimum (with λ=0.039 W/
mK).
Piping length (m)
Minimum insulation thickness
(mm)
<20
19
20~30
32
30~40
40
40~50
50
