background image

7 Commissioning

Installer reference guide

20

AZQS100~14 AZQS100~140B7Y1B

Split system air conditioners

4P385529-1B – 2016.10

2

1

6.8.3

To check the insulation resistance of the
compressor

NOTICE

If,  after  installation,  refrigerant  accumulates  in  the
compressor,  the  insulation  resistance  over  the  poles  can
drop,  but  if  it  is  at  least  1  MΩ,  then  the  unit  will  not  break
down.

▪ Use a 500 V mega-tester when measuring insulation.

▪ Do not use a mega-tester for low-voltage circuits.

1

Measure the insulation resistance over the poles.

If

Then

≥1 MΩ

Insulation resistance is OK. This procedure
is finished.

<1 MΩ

Insulation resistance is not OK. Go to the
next step.

2

Turn ON the power and leave it on for 6 hours.

Result: 

The  compressor  will  heat  up  and  evaporate  any

refrigerant in the compressor.

3

Measure the insulation resistance again.

7

Commissioning

7.1

Overview: Commissioning

This  chapter  describes  what  you  have  to  do  and  know  to
commission the system after it is installed.

Typical workflow

Commissioning typically consists of the following stages:

1

Checking the "Checklist before commissioning".

2

Performing a test run for the system.

7.2

Precautions when commissioning

INFORMATION

During  the  first  running  period  of  the  unit,  the  required
power may be higher than stated on the nameplate of the
unit.  This  phenomenon  is  caused  by  the  compressor,  that
needs  a  continuous  run  time  of  50  hours  before  reaching
smooth operation and stable power consumption.

NOTICE

Before starting up the system, the unit MUST be energised
for  at  least  6  hours.  The  crankcase  heater  needs  to  heat
up  the  compressor  oil  to  avoid  oil  shortage  and
compressor breakdown during startup.

NOTICE

NEVER  operate  the  unit  without  thermistors  and/or
pressure  sensors/switches.  Burning  of  the  compressor
might result.

NOTICE

Do  NOT  operate  the  unit  until  the  refrigerant  piping  is
complete  (when  operated  this  way,  the  compressor  will
break).

NOTICE

Cooling  operation  mode

.  Perform  the  test  run  in  cooling

operation mode so that stop valves failing to open can be
detected.  Even  if  the  user  interface  was  set  to  heating
operation mode, the unit will run in cooling operation mode
during 2‑3 minutes (although the user interface will display
the heating icon), and then automatically switch to heating
operation mode.

NOTICE

If  you  cannot  operate  the  unit  in  test  run,  see 

"7.5  Error

codes when performing a test run" on page 21

.

WARNING

If the panels on the indoor units are not installed yet, make
sure  to  power  OFF  the  system  after  finishing  the  test  run.
To  do  so,  turn  OFF  operation  via  the  user  interface.  Do
NOT stop operation by turning OFF the circuit breakers.

7.3

Checklist before commissioning

Do NOT operate the system before the following checks are OK:

You  read  the  complete  installation  instructions,  as
described in the 

installer reference guide

.

The 

indoor units

 are properly mounted.

In case a wireless user interface is used: The 

indoor unit

decoration panel

 with infrared receiver is installed.

The 

outdoor unit

 is properly mounted.

The following 

field wiring

 has been carried out according

to this document and the applicable legislation:

▪ Between the local supply panel and the outdoor unit

▪ Between the outdoor unit and the indoor unit

There are NO 

missing phases

 or 

reversed phases

.

The  system  is  properly 

earthed

  and  the  earth  terminals

are tightened.

The 

fuses

  or  locally  installed  protection  devices  are

installed  according  to  this  document,  and  have  not  been
bypassed.

The 

power  supply  voltage

  matches  the  voltage  on  the

identification label of the unit.

There  are  NO 

loose  connections

  or  damaged  electrical

components in the switch box.

The 

insulation resistance

 of the compressor is OK.

There  are  NO 

damaged  components

  or 

squeezed

pipes

 on the inside of the indoor and outdoor units.

There are NO 

refrigerant leaks

.

The  correct  pipe  size  is  installed  and  the 

pipes

  are

properly insulated.

The 

stop valves

 (gas and liquid) on the outdoor unit are

fully open.

Summary of Contents for AZQS140B8V1B

Page 1: ...Installer reference guide Split system air conditioners English Installer reference guide Split system air conditioners AZQS100B8V1B AZQS125B8V1B AZQS140B8V1B AZQS100B7Y1B AZQS125B7Y1B AZQS140B7Y1B...

Page 2: ...e outdoor unit 13 6 4 9 To determine if oil traps are required 14 6 5 Checking the refrigerant piping 14 6 5 1 About checking the refrigerant piping 14 6 5 2 Precautions when checking the refrigerant...

Page 3: ...BURNING Do NOT touch the refrigerant piping water piping or internal parts during and immediately after operation It could be too hot or too cold Give it time to return to normal temperature If you mu...

Page 4: ...n WARNING Make sure there is no oxygen in the system Refrigerant may only be charged after performing the leak test and the vacuum drying In case re charge is required refer to the nameplate of the un...

Page 5: ...istant to high frequency electric noise to avoid unnecessary opening of the earth leakage protector NOTICE Precautions when laying power wiring Do not connect wiring of different thicknesses to the po...

Page 6: ...lation What to do and know to install the system Commissioning What to do and know to commission the system after it is installed Hand over to the user What to give and explain to the user Maintenance...

Page 7: ...Also read the following requirements General installation site requirements See the General safety precautions chapter Service space requirements See the Technical data chapter Refrigerant piping req...

Page 8: ...tallation only and for ambient temperatures ranging Model Cooling Heating AZQS 5 46 C 15 15 5 C 5 2 2 Additional installation site requirements of the outdoor unit in cold climates Protect the outdoor...

Page 9: ...nsion cords or connections from a star system They can cause overheating electrical shock or fire Do NOT install a phase advancing capacitor because this unit is equipped with an inverter A phase adva...

Page 10: ...350 3 4 5 3 5 5 4 M12 a a Make sure not to cover the drain holes INFORMATION The recommended height of the upper protruding part of the bolts is 20 mm 20 NOTICE Fix the outdoor unit to the foundation...

Page 11: ...ng the refrigerant piping to the indoor unit Installing oil traps Insulating the refrigerant piping Keeping in mind the guidelines for Pipe bending Flaring pipe ends Brazing Using the stop valves 6 4...

Page 12: ...ration A Flare tool for R410A clutch type Conventional flare tool Clutch type Ridgid type Wing nut type Imperial type A 0 0 5 mm 1 0 1 5 mm 1 5 2 0 mm 5 Check that the flaring is properly made a b c a...

Page 13: ...m cap is sealed where indicated with the arrow Do NOT damage it After handling the stop valve tighten the stem cap and check for refrigerant leaks Item Tightening torque N m Stem cap liquid side 13 5...

Page 14: ...might cause liquid compression or deterioration of oil return Oil traps in the rising gas piping can prevent this If Then The indoor unit is installed higher than the outdoor unit Install an oil trap...

Page 15: ...old indicates 0 1 MPa 1 bar 2 Leave as is for 4 5 minutes and check the pressure If the pressure Then Does not change There is no moisture in the system This procedure is finished If the pressure Then...

Page 16: ...the service ports indicated on the figures below opened The location is depending on model type Location of service ports AZQS140_V1 a b c AZQS100 125_V1 a b c AZQS140_Y1 a b c AZQS100 125_Y1 a b c a...

Page 17: ...ional refrigerant amount charged d Total refrigerant charge e Greenhouse gas emissions of the total refrigerant charge expressed as tonnes CO2 equivalent f GWP Global warming potential NOTICE In Europ...

Page 18: ...d single core wire b Screw c Flat washer Stranded conductor wire with round crimp style terminal c b b a c a B B a Terminal b Screw c Flat washer Tightening torques Item Tightening torque N m M4 X1M 1...

Page 19: ...are routed from the unit a protection sleeve for the conduits PG insertions can be inserted at the knockout hole When you do not use a wire conduit protect the wires with vinyl tubes to prevent the e...

Page 20: ...ated this way the compressor will break NOTICE Cooling operation mode Perform the test run in cooling operation mode so that stop valves failing to open can be detected Even if the user interface was...

Page 21: ...wiring and switch two of the three electrical wires U4 or UF The inter unit branch wiring is not correct UA The outdoor and indoor unit are incompatible NOTICE The reversed phase protection detector o...

Page 22: ...her parts according to the applicable legislation INFORMATION For more details see the service manual 11 2 About pump down The unit is equipped with an automatic pump down function with which you can...

Page 23: ...B C D E HB HU HD B 100 A B C 100 100 100 B E 100 1000 500 A B C E 150 150 150 1000 500 D 500 D E 1000 500 500 500 500 B D 100 100 B D E HB HD HB HD HB HU 250 750 1000 500 HU HB HU 250 1000 1000 500 HB...

Page 24: ...required to install a roof but seal the gap between the upper and lower units to prevent discharged air from flowing back to the suction side through the bottom of the unit 12 2 Piping diagram Outdoo...

Page 25: ...ion F1U F8U AZQS100_V1 F1U F2U Fuse F6U Fuse T 3 15 A 250 V F7U F8U Fuse F 1 0 A 250 V F1U F8U AZQS125 140_V1 F1U F4U Fuse F6U Fuse T 5 0 A 250 V F7U F8U Fuse F 1 0 A 250 V F1U F8U AZQS_Y1 F1U F2U Fus...

Page 26: ...company which can perform or coordinate the required service to the product Installation manual Instruction manual specified for a certain product or application explaining how to install configure a...

Page 27: ......

Page 28: ...4P385529 1B 2016 10 Copyright 2014 Daikin...

Reviews: