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6 Installation

Installer reference guide

14

AZQS100~14 AZQS100~140B7Y1B

Split system air conditioners

4P385529-1B – 2016.10

d

e

f

b

a

c

6

If  the  outdoor  unit  is  installed  above  the  indoor  unit,  cover  the
stop  valves  (f,  see  above)  with  sealing  material  to  prevent
condensed water on the stop valves from moving to the indoor
unit.

NOTICE

Any exposed piping might cause condensation.

7

Reattach the service cover and the piping intake plate.

8

Seal  all  gaps  (example:  a)  to  prevent  snow  and  small  animals
from entering the system.

a

WARNING

Provide adequate measures to prevent that the unit can be
used  as  a  shelter  by  small  animals.  Small  animals  that
make contact with electrical parts can cause malfunctions,
smoke or fire.

NOTICE

Precautions when making knockout holes:

▪ Avoid damaging the casing.

▪ After  making  the  knockout  holes,  we  recommend  you

remove  the  burrs  and  paint  the  edges  and  areas
around the edges using repair paint to prevent rusting.

▪ When  passing  electrical  wiring  through  the  knockout

holes,  wrap  the  wiring  with  protective  tape  to  prevent
damage.

b

c

a

a

Knockout hole

b

Burr

c

Sealant etc.

NOTICE

Make  sure  to  open  the  stop  valves  after  installing  the
refrigerant  piping  and  performing  vacuum  drying.  Running
the  system  with  the  stop  valves  closed  may  break  the
compressor.

6.4.9

To determine if oil traps are required

If oil flows back into the outdoor unit's compressor, this might cause
liquid compression or deterioration of oil return. Oil traps in the rising
gas piping can prevent this.

If

Then

The indoor unit is installed
higher than the outdoor
unit

Install an oil trap every 10 m (height
difference).

a

b

10 m

a

 Rising gas piping with oil trap

b

 Liquid piping

The outdoor unit is
installed higher than the
indoor unit

Oil traps are NOT required.

6.5

Checking the refrigerant piping

6.5.1

About checking the refrigerant piping

The outdoor unit's 

internal

 refrigerant piping has been factory tested

for  leaks.  You  only  have  to  check  the  outdoor  unit's 

external

refrigerant piping.

Before checking the refrigerant piping

Make  sure  the  refrigerant  piping  is  connected  between  the  outdoor
unit and the indoor unit.

Typical workflow

Checking  the  refrigerant  piping  typically  consists  of  the  following
stages:

1

Checking for leaks in the refrigerant piping.

2

Performing  vacuum  drying  to  remove  all  moisture,  air  or
nitrogen from the refrigerant piping.

If  there  is  a  possibility  of  moisture  being  present  in  the  refrigerant
piping  (for  example,  water  may  have  entered  the  piping),  first  carry
out  the  vacuum  drying  procedure  below  until  all  moisture  has  been
removed.

6.5.2

Precautions when checking the
refrigerant piping

INFORMATION

Also  read  the  precautions  and  requirements  in  the
following chapters:

▪ General safety precautions

▪ Preparation

NOTICE

Use  a  2-stage  vacuum  pump  with  a  non-return  valve  that
can  evacuate  to  a  gauge  pressure  of  −⁠100.7  kPa
(−⁠1.007  bar)(5  Torr  absolute).  Make  sure  the  pump  oil
does not flow oppositely into the system while the pump is
not working.

Summary of Contents for AZQS140B8V1B

Page 1: ...Installer reference guide Split system air conditioners English Installer reference guide Split system air conditioners AZQS100B8V1B AZQS125B8V1B AZQS140B8V1B AZQS100B7Y1B AZQS125B7Y1B AZQS140B7Y1B...

Page 2: ...e outdoor unit 13 6 4 9 To determine if oil traps are required 14 6 5 Checking the refrigerant piping 14 6 5 1 About checking the refrigerant piping 14 6 5 2 Precautions when checking the refrigerant...

Page 3: ...BURNING Do NOT touch the refrigerant piping water piping or internal parts during and immediately after operation It could be too hot or too cold Give it time to return to normal temperature If you mu...

Page 4: ...n WARNING Make sure there is no oxygen in the system Refrigerant may only be charged after performing the leak test and the vacuum drying In case re charge is required refer to the nameplate of the un...

Page 5: ...istant to high frequency electric noise to avoid unnecessary opening of the earth leakage protector NOTICE Precautions when laying power wiring Do not connect wiring of different thicknesses to the po...

Page 6: ...lation What to do and know to install the system Commissioning What to do and know to commission the system after it is installed Hand over to the user What to give and explain to the user Maintenance...

Page 7: ...Also read the following requirements General installation site requirements See the General safety precautions chapter Service space requirements See the Technical data chapter Refrigerant piping req...

Page 8: ...tallation only and for ambient temperatures ranging Model Cooling Heating AZQS 5 46 C 15 15 5 C 5 2 2 Additional installation site requirements of the outdoor unit in cold climates Protect the outdoor...

Page 9: ...nsion cords or connections from a star system They can cause overheating electrical shock or fire Do NOT install a phase advancing capacitor because this unit is equipped with an inverter A phase adva...

Page 10: ...350 3 4 5 3 5 5 4 M12 a a Make sure not to cover the drain holes INFORMATION The recommended height of the upper protruding part of the bolts is 20 mm 20 NOTICE Fix the outdoor unit to the foundation...

Page 11: ...ng the refrigerant piping to the indoor unit Installing oil traps Insulating the refrigerant piping Keeping in mind the guidelines for Pipe bending Flaring pipe ends Brazing Using the stop valves 6 4...

Page 12: ...ration A Flare tool for R410A clutch type Conventional flare tool Clutch type Ridgid type Wing nut type Imperial type A 0 0 5 mm 1 0 1 5 mm 1 5 2 0 mm 5 Check that the flaring is properly made a b c a...

Page 13: ...m cap is sealed where indicated with the arrow Do NOT damage it After handling the stop valve tighten the stem cap and check for refrigerant leaks Item Tightening torque N m Stem cap liquid side 13 5...

Page 14: ...might cause liquid compression or deterioration of oil return Oil traps in the rising gas piping can prevent this If Then The indoor unit is installed higher than the outdoor unit Install an oil trap...

Page 15: ...old indicates 0 1 MPa 1 bar 2 Leave as is for 4 5 minutes and check the pressure If the pressure Then Does not change There is no moisture in the system This procedure is finished If the pressure Then...

Page 16: ...the service ports indicated on the figures below opened The location is depending on model type Location of service ports AZQS140_V1 a b c AZQS100 125_V1 a b c AZQS140_Y1 a b c AZQS100 125_Y1 a b c a...

Page 17: ...ional refrigerant amount charged d Total refrigerant charge e Greenhouse gas emissions of the total refrigerant charge expressed as tonnes CO2 equivalent f GWP Global warming potential NOTICE In Europ...

Page 18: ...d single core wire b Screw c Flat washer Stranded conductor wire with round crimp style terminal c b b a c a B B a Terminal b Screw c Flat washer Tightening torques Item Tightening torque N m M4 X1M 1...

Page 19: ...are routed from the unit a protection sleeve for the conduits PG insertions can be inserted at the knockout hole When you do not use a wire conduit protect the wires with vinyl tubes to prevent the e...

Page 20: ...ated this way the compressor will break NOTICE Cooling operation mode Perform the test run in cooling operation mode so that stop valves failing to open can be detected Even if the user interface was...

Page 21: ...wiring and switch two of the three electrical wires U4 or UF The inter unit branch wiring is not correct UA The outdoor and indoor unit are incompatible NOTICE The reversed phase protection detector o...

Page 22: ...her parts according to the applicable legislation INFORMATION For more details see the service manual 11 2 About pump down The unit is equipped with an automatic pump down function with which you can...

Page 23: ...B C D E HB HU HD B 100 A B C 100 100 100 B E 100 1000 500 A B C E 150 150 150 1000 500 D 500 D E 1000 500 500 500 500 B D 100 100 B D E HB HD HB HD HB HU 250 750 1000 500 HU HB HU 250 1000 1000 500 HB...

Page 24: ...required to install a roof but seal the gap between the upper and lower units to prevent discharged air from flowing back to the suction side through the bottom of the unit 12 2 Piping diagram Outdoo...

Page 25: ...ion F1U F8U AZQS100_V1 F1U F2U Fuse F6U Fuse T 3 15 A 250 V F7U F8U Fuse F 1 0 A 250 V F1U F8U AZQS125 140_V1 F1U F4U Fuse F6U Fuse T 5 0 A 250 V F7U F8U Fuse F 1 0 A 250 V F1U F8U AZQS_Y1 F1U F2U Fus...

Page 26: ...company which can perform or coordinate the required service to the product Installation manual Instruction manual specified for a certain product or application explaining how to install configure a...

Page 27: ......

Page 28: ...4P385529 1B 2016 10 Copyright 2014 Daikin...

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