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No. P6972               

                                                                                                                                            P.   17/ 64

 
6. REQUIREMENT FOR INPUT POWER 
6.1 Commercial input power  
 

 

WARNING

 

 

Provide a leakage circuit breaker, when the welding power source is used at a place with 
high humidity. 

 

 

CAUTION

 

 

Be sure to provide a switch (with fuse) or the circuit breaker at the input side of each 
welding power source. 

If a leakage circuit breaker (ground fault circuit breaker) is used, select one that is protected 
from high frequency. 

 

Capacity of commercial input power and amperage of fuse or circuit breaker 

 CPDP-350 

CPDP-500 

input power voltage and phase 

208

230V, 3-phase 

Input voltage range 

187

229V

207

253V 

Input power (KVA) 

More than 24kVA 

More than 29kVA 

Amperage of fuse or circuit breaker 

80A 

100A 

 
+: DAIHEN recommends the amperage value of fuse or circuit breaker written above. 

However, the value that is prescribed by safety regulations in user’s own country and 
district takes priority. 

 
6.2 Precautions for use on an engine generator 

 

CAUTION

 

 

Observe the following to prevent problems with the welding machine when using the 
auxiliary power supply on an engine generator or engine welder. 
 

Set the voltage of the engine generator to208

218V in no-load running. 

If output voltage is set too high, the welding machine may fail. 

The engine generator’s voltage response is slower than the commercial input power when 
the engine generator’s load suddenly changes. Therefore, the output voltage drops 
excessively when the load current varies suddenly due to arc start, and that may cause a loss 
of arc. However, the welding machine will not be out of order due to such conditions. To 
prevent loosing the arc, the engine generator’s capacity must be more than twice the rated 
input power (KVA) of the welding machine. 

 

An engine generator with a damper winding is highly recommended. Contact the engine 
generator’s manufacturer whether a damper winding is provided or not. 

Don’t use more than two welding machines with one engine generator. Loosing the arc may 
occur by interference of the other welding machine. 

When using an engine welder’s auxiliary power supply, use only the power supply with an 
approved voltage waveform. (Contact an engine welder’s manufacturer for details.) 

 

Summary of Contents for OTC TURBO PULSE CPDP-350

Page 1: ......

Page 2: ...RD COMPOSITION AND ACCESSORIES 10 5 FUNCTION OF EQUIPMENT 11 6 REQUIREMENT FOR INPUT POWER 15 7 TRANSPORTATION AND INSTALLATION 16 8 EXTERNAL CONNECTION 19 9 WELDING PREPARATION 23 10 WELDING OPERATIO...

Page 3: ...NING ARC WELDING can be hazardous PROTECT YOURSELF AND OTHERS FROM POSSIBLE SERIOUS INJURY OR DEATH Be sure to Keep children away Keep pacemaker wearers away until consulting your doctor Read and unde...

Page 4: ...etal to a good electrical earth ground 7 Keep all panels and covers of this equipment securely in place 8 Do not use worn damaged undersized or poorly spliced cables 9 Do not touch electrode and any m...

Page 5: ...972 P 4 64 Chipping and grinding cause flying metal As welds cool they can throw off slag 6 Wear approved face shield or safety goggles Side shield recommended 7 Wear proper body protection to protect...

Page 6: ...fire hazards 9 Remove stick electrode from holder or cut off welding wire at contact tip when not in use 10 Do not use the welding power source for other use than arc welding 11 Wear oil free protect...

Page 7: ...welding electrode 6 Read and follow instructions on compressed gas cylinders associated equipment and the CGA publication P 1 listed in PRINCIPAL SAFETY STANDARDS 7 Turn face away from valve outlet w...

Page 8: ...er solidly on a flat surface Do not pull the welding power source across a floor laid with cables and hoses Do not put wire feeder on the welding power source Do not put the welding power source and w...

Page 9: ...iners That Have Held Hazardous Substances American Welding Society Standard AWS F4 1 from American Welding Society National Electrical Code NFPA Standard 70 from National Fire Protection Association S...

Page 10: ...four minutes to allow for proper cooling ON OFF 6 min 4 min 10 min If exceeding the rated duty cycle temperature rise of the welding power source and torch can exceed the allowable limit and will dam...

Page 11: ...0 035 0 045 0 045 1 16 Pulsed MAG Solid Mild steel 0 035 0 045 0 045 0 052 1 16 Stainless steel 0 035 0 045 0 045 1 16 Soft aluminum 3 64 1 16 3 64 1 16 MIG Hard aluminum 3 64 1 16 3 64 1 16 Stainless...

Page 12: ...bolt M8 20 2 Torch adapter AW 406 2 AW 406 2 feed roll U1376H16 1 3 208 230V Input cables Grounding cable Welding power source Shielding gas cylinder Gas regulator with flowmeter Gas hose 8ft Control...

Page 13: ...PMENT 5 1 Operation of front panel CAUTION When operating switches on the front panel be sure to stop welding If you open the panel cover gray you can see each switch and knob Close the panel cover du...

Page 14: ...de and then set to GAS CHECK side CONSTANT PENETRATION switch Set to position when using penetration control The penetration control functions only during main welding Note that even if setting the sw...

Page 15: ...16 61 3 64 61 3 64 62 MIG 1 16 62 MIG 1 16 63 3 64 63 3 64 64 Hard aluminum Pulsed MIG 1 16 64 Hard aluminum Pulsed MIG 1 16 CRATER switch Selecting W O PULSE at pulse arc welding when the PROGRAM sw...

Page 16: ...No P6972 P 15 64 5 2 Remote control box CPDP 500 Knob for setting welding current Inching switch Knob for setting welding voltage...

Page 17: ...b In case of using the ONE KNOB mode When the CURR VOLT CONTROL switch of the front panel is set to the ONE KNOB side the optimum welding voltage can be set automatically according to A knob of the re...

Page 18: ...s with the welding machine when using the auxiliary power supply on an engine generator or engine welder Set the voltage of the engine generator to208 218V in no load running If output voltage is set...

Page 19: ...rying the welding power source with a forklift secure the wheels to prevent possible rolling of the power source 7 2 Installation WARNING When installing the welding machine observe the following to p...

Page 20: ...e as possible Countermeasures on occurrence of electromagnetic troubles are as follows Change the installation place of the welding machine Keep machines liable to be affected away from welding machin...

Page 21: ...th little dust and little oil steam No corrosive gas should be around the installation place The installation place should be below an altitude of 3 300ft 1 000m and the ambient temperature should be...

Page 22: ...power source base metal and jigs connected electrically to the base metal should be performed by persons qualified in electrical work and according to the laws and regulations in your area Be sure to...

Page 23: ...No P6972 P 22 64 In case of using the water cooled torch...

Page 24: ...hose WARNING Choking can occur when shielding gas continues to flow in poor ventilated area Shut the main valve of the shielding gas cylinder when welding operation is not performed CAUTION If the ga...

Page 25: ...lding machine is used at place with high humidity CAUTION Be sure to provide a switch with fuse or circuit breaker at the input side of each welding machine The circuit breaker to be used should be ra...

Page 26: ...some arc welding can damage hearing Wear a face shield with a proper shade of filter See ANSI Z 49 1 listed in PRINCIPAL SAFETY STANDARDS to protect your face and eyes when welding or watching Wear a...

Page 27: ...LD position Adjust the gas flow by turning knob to OPEN Open cylinder valve knob 9 3 Inching operation CAUTION Do not look into the tip to check on feeding of the wire while inching Wire may fly out a...

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