Daewoo NUBIRA, User Manual

Page: 263 / 685

CLUTCH 5C0 – 17
DAEWOO V–121 BL4
CLUTCH RELEASE POINT
ADJUSTMENT (HYDRAULIC)
Removal Procedure
1. Apply the parking brake.
2. Run the engine at idle speed.
3. While you move the shift lever into the reverse
position, press the clutch pedal slowly and measure
the distance between the point when gear noise is
not heard and the point at which the clutch pedal is
completely pressed down. The distance should be
more than 30 mm (1.2 inches).
4. If the distance is not more than 30 mm (1.2 inches),
check the following:
S
Clutch pedal height.
S
Clutch pedal play.
S
Air in the system.
S
Clutch cover and disc.
AIR BLEEDING
Bleed the hydraulic system to remove the air which en-
tered when the pipes were disconnected for repairs. The
clutch/brake fluid in the clutch/brake reservoir must be
maintained at theMIN level or higher during air bleeding.
1. Attach a vinyl hose to the bleeder plug. Place the
other end of the vinyl tube in a glass container half–
filled with brake fluid.
2. Slowly pump the clutch pedal several times.
3. While you press the clutch pedal, loosen the bleed-
er screw until the fluid starts to run out. Close the
bleeder screw.
4. Repeat Step 3 until there are no air bubbles in the
fluid.
5. Fill the reservoir with brake fluid up to the MAX lev-
el.
CLUTCH MASTER CYLINDER
ASSEMBLY
Removal Procedure
1. Before disconnecting the reservoir tank hose, re-
move the clutch/brake fluid from the reservoir tank.
2. Disconnect the negative battery cable.
3. Disconnect the spring clamp on the master cylinder.
4. Remove the reservoir hose.