Maintenance Section
-140-
Quick Reference to Maintenance Schedule
FIRST
EVERY
ITEMS SERVICES
PAGE
When Re
quired
50-100
Service
Hour
s or a W
eek
250 Ser
v
ice H
ours or
a Month
10 Servic
e Ho
urs or
a Day
250 Ser
v
ice H
ours or
a Month
s
500 Ser
v
ice H
ours or
3 Month
s
1000 S
e
rvice
Hours
or 6 Mon
ths
1500 S
e
rvice
Hours
or 9 Mon
ths
2000 S
e
rvice
Hours
or a Yea
r
2500
S
e
rvice Hours or15
Mo
nths
3000
S
e
rvice Hours or18
Mo
nths
4500 S
e
rvice
Hours
or 2 Yea
rs
Air Cleaner Indicator
Check
153
O
Air Intake System
Check, Clean
163
O
Air Intake System
Change
183
O
Battery Terminal
Clean, Inspect
167
O
Belts Check,
Adjust
170
O
Carburetor
(LP-Gas, Gasoline & Dual Fuel E/G Only)
Adjust, Clean
182
O
Carriage Roller Extrusion
Adjust
151
O
Coolant Level
Check
152
O
Cooling System
Clean, Change
192
O
Crosshead Rollers
Inspect
171
O
Drive Axle Oil
Change
159
O
Drive Axle Oil & Strainer
Change, Clean
172
O
Drive Axle Oil Level
Check
166
O
Drive Wheel Bearing(Power Shaft & Drive Wheel)
Reassemble
191
O
Engine Oil & Filter
(DB33A Diesel, LP-Gas & Gasoline E/G Only)
Change
167
O
Engine Oil & Filter(DB33A Diesel E/G Only)
Change
157
O
Engine Oil & Filter(B3.3 Diesel E/G Only)
Change
174
O
Engine Oil Level
Check
152
O
Engine Valve Lash(DB33A Diesel E/G Only)
Check, Adjust
142
O
Engine Valve Lash(B3.3 Diesel E/G Only)
Check, Adjust
162
O
O
Forks Inspect
193
O
Fuel Filter
(G424 Gasoline & Dual Fuel E/G Only)
Change 188
O
Fuel Filter (G424E/G430E Dual Fuel Engine Only)
Change
186
O
Fuel Filter(DB33A Diesel Engine Only)
Change
184
O
Fuel Filter(B3.3 Diesel Engine Only)
Change
178
O
Fuel Lines & Fittings
Check
184
O
Fuel Strainer(B3.3 Diesel E/G Only)
Clean
176
O
Fuel Tank Filter Cap & Screen(If Equipped)
Clean
142
O
Fuses, Bulbs, Circuit Breaker & Relay
Change, Reset
144
O
Horn & Lights(If Equipped)
Check
174
O
Hydraulic Oil
Check, Clean,
Change
195
O
Hydraulic Oil Level
Check
165
O
Hydraulic Return Filter
Change
162
O
Hydraulic Return Filter, Breather & Strainer
Check, Change
179
O
