DAELIM Roadwin R, Service Manual

Page: 165 / 295

12-5
CRANKCASE/TRANSMISSION/CRANKSHAFT
Check the shift drum for wear or damage.
Check the shift drum guide groove for partial wear
or damage.
Measure the main shaft and counter shaft outside
diameter.
SERVICE LIMIT : M3, M5 : 19.930mm
C1 : 16.440mm
C2 : 19.940mm
C4 : 19.930mm
Check the gear for hole, projection part in gear,
shift groove, gear wear, and damage.
Measure the gear inside diameter.
SERVICE LIMIT : M5 : 23.050mm
M3, C2 : 23.070mm
C4 : 20.070mm
C1 : 20.050mm
Measure the gear bush inside diameter and outside
diameter.
SERVICE LIMIT :
M5 : OUTSIDE DIAMETER : 22.930mm
M3, M2 OUTSIDE DIAMETER : 22.950mm
C1 OUTSIDE DIAMETER : 19.930mm
M3, C2 INSIDE DIAMETER : 20.050mm
C1 INSIDE DIAMETER : 16.550mm
Measure out the gear-to-bush clearance.
SERVICE LIMIT :
M3, M5, C1, C2 : 0.100mm
Measure out the gear-to-shaft clearance.
SERVICE LIMIT : C4 :0.120mm
Measure out the bush-to-shaft clearance.
SERVICE LIMIT : M3 : 0.100mm
C1 : 0.090mm
C2 : 0.090mm