10-6
CYLINDER / PISTON
Install new piston pin clips.
CAUTION
Always use new piston pin clips. Reinstalling used
piston pin clips may lead to serious engine damage.
NOTE
Take care not to drop the piston pin clip into the
crankcase.
Set the piston pin clip in the groove properly.
Do not align the clip’s end gap with the piston cutout.
CYLINDER INSTALLATION
Make sure that the piston ring end gap is correct.
Carefully remove any adhering gasket material from
the cylinder / head mating surface. Do not scratch the
surface.
Install a new cylinder gasket and dowel pins.
NOTE
Take care not to damage the cylinder mating surface.
Coat the cylinder wall with clean engine oil and
lubricate the piston rings and install the cylinder.
NOTE
Be careful not to damage the piston rings.
Be careful not to drop the cam chain into the
crankcase.
Install the lower part of the cam chain guide to the
part of the crankcase, and install the cam chain guide
by aligning the projection part with the
part of
cylinder.
Install the cylinder head.
Install the camshaft.
Install the cylinder head cover.
Install the engine to the frame.
Summary of Contents for BESDI 125 - SERVICE
Page 1: ......
Page 36: ...3 10 MEMO...
Page 45: ...MEMO...
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Page 58: ...MEMO...
Page 62: ...7 0 LH CRANKCASECOVER KICKSTARTER CONTINUOUSLYVARIABLE TRANSMISSION...
Page 79: ...MEMO...
Page 80: ...8 0 A C GENERATOR STARTER CLUTCH...
Page 89: ...MEMO...
Page 90: ...9 0 CYLINDER HEAD VALVES...
Page 106: ...10 0 CYLINDER PISTON...
Page 113: ...MEMO...
Page 114: ...11 0 TRANSMISSION CRANKSHAFT CRANK CASE...
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Page 192: ...SERVICEMANUAL 2007 09 PRINTED 2007 09 PUBLICATION...
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