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AX-AE20

 modular flybar set is comprised of two side panels of steel and aluminum and a 

central crossbar (

PICKUP-AX-AE20

).

 

The maximum load capacity is 

20 units *

 (pick-up point dependent) with a 5:1 safety factor.

 

For systems of 12 units or more, an additional bar should be added and the array will hang 

from two lift motors for greater security and control over the angle of the system at all times.

 

AERO-20A

 load limitation: * On the side panels the maximum number of units that can be flown 

are screen printed depending on the pick-up point marked by the software (or vertical axis of the 
center of gravity of the system). Consulting the 

EASE Focus 2

 software we will determine the number 

of units which can be flown from each pick-up point.

AX-AE20

pick-up point

maximum
number of units

 

These limitations depend on the load of the vertical axis position of the center of 

gravity of the system:

 

From points 2 to 20 regardless of whether you use a motor or two, a maximum of 

20 

AERO-20A

 units can be flown.

 

At point 1, 19 units of 

AERO-20A

 can be flown.

 

At point 21, 19 units of 

AERO-20A

 can be flown.

Pick-up point - vertical axis of the center of gravity

pick-up 

point

ANNEX II : 

Maximum load capacity for AX-AE20

 

In the image at the right you can see the vertical axis of the center 

of gravity for the system passing through the pick-up point number 
11.

 

The pick-up point shown in the software is placed in alignment 

with the vertical axis of the center of gravity for the system. The 
position of this vertical axis obviously depends on the number of 
boxes, the angle between them and full vertical angle. The loading 
limitations are displayed by the software and depend on the vertical 
axis that position the center of gravity.

Manual de Colgado

 / aero series / 

Rigging Manual

Summary of Contents for Aero 2 Series

Page 1: ...se utilizando los herrajes de colgado recomendados y por personal cualificado No cuelgue la caja de las asas The appliance should be flown only from the rigging points and by qualified personnel Do not suspend the box from the handles AERO 20A AERO 20 120A ...

Page 2: ...Maximum load capacity for AX AE20 ANNEX III Advice for EASE Focus 2 use RIGGING SYSTEM WARNINGS ARRAY MOUNTING WITH GROUPS OF 4 UNITS ON A PL 20S 4 UNITS MOUNTING ON A PL 20S ARRAY DISASSEMBLY IN GROUPS OF 4 UNITS ON A PL 20S COMBINATION WITH AERO 40A ARRAY STACKING SYSTEMS Manual de Colgado aero series Rigging Manual ...

Page 3: ...g ratios must be met 5 1 for steel clable slings 4 1 for steel chain slings and 7 1 for polyester slings Thus an element with a breaking load limit of 1000 kg may be statically loaded with 200 kg 5 1 safety factor and dynamically loaded with 142 kg 7 1 safety factor When a system is flying the working load must be lower than the resistance of each individual flying point in the enclosure as well a...

Page 4: ... sure the trigger is hidden blocking the angle so that the box is fixed to the platform safely PL 20S Side view of AERO 20A unit When you push the trigger you will block AERO 20A angles Side view of the PL 20S platform Front part of the PL 20S platform Front part of the PL 20S platform W L L 160kg Rear part of the PL 20S platform Rear part of the PL 20S platform Security pins on the PL 20S platfor...

Page 5: ...emove the security pins and hold the enclosure with them Check that the four security pins are well positioned Front security pin Front security pin Final mounting of one enclosure on a PL 20S platform Rear security pins REAR LINK Manual de Colgado aero series Rigging Manual ...

Page 6: ...sure they are properly locked for safety The front rod remains locked unless you press the front triggers so that we can bring it to its initial position folded on the side The result platform included can be seen in the figure below 6 Move the front folded rod Click Front rod unfolded Front trigger Figure of the enclosure on the platform PL 20S with the rods ready to add another enclosure over it...

Page 7: ...the angle Taking the second enclosure by the handles we will lower it gently upon the first enclosure until it rests upon it Remove the safety pins on each side of the enclosure and to anchor the enclosure we will use these pins as shown in the figures This figure shows mounting of two enclosures on a PL 20S platform Side handle Hidden rear trigger Visible rear trigger Front security pins Note We ...

Page 8: ...ector and we will put the rear safety pins on the first enclosure two on each side of the enclosures put pins in REAR LINK holes of second enclosure and others in the holes corresponding to 7º angle on the first enclosure as shown in the figures below Check that all safety pins are located correctly because they will have to withstand the weight of all the enclosures Security pins Security pins DE...

Page 9: ...hown in the figures on page 7 Once the third enclosure is supported by the second and the front safety pins are positioned we will choose also 7º with the angle selector and we will put the rear safety pins on the second enclosure two on each side of the enclosures put pins in REAR LINK holes of third enclosure and others in the holes corresponding to 7º angle on the second enclosure as shown in t...

Page 10: ... use these pins as shown in the figures on page 7 Once the fourth enclosure is supported by the third and the front safety pins are positioned we will choose also 7º with the angle selector and we will put the rear safety pins on the second enclosure two on each side of the enclosures put pins in REAR LINK holes of fourth enclosure and others in the holes corresponding to 7º angle on the third enc...

Page 11: ...e AX the rods of the upper unit of the group should be extracted as explained in the previous section The result is shown in the figure at the right Then place the side parts of the AX inserting safety pins as shown in the figure below Check that the security pins are well positioned because they will support the weight of the rest of the enclosures DETAIL RESULT Note Select 0º angle and the safet...

Page 12: ...the help of the security pins as shown in figures If we use two lift motors we will use a second PICKUP AX AE20 which joins through the same way to the pinpoint marked by EaseFocus software Check that the security pins are well positioned Lastly hook the lift motor In case two lift motors are needed hook each one to each PICKUP AX AE20 Like in every security operation use adecuate security element...

Page 13: ...e We can see that there are two types of lines continuous and discontinuous with two colors white and blue Thus each selectable angle is matched with a hole to fix a security pin ie a hole presents the same type of line and color that the angle chosen with the angle selector handle Therefore if we choose an angle we will place a security pin in the hole with the same type of line and color see exa...

Page 14: ...n the reciprocal sides of the same boxes in the figures only one side is illustrated 1 Take out the security pin from the SELECT ANGLE hole of the lower enclosure 3 Replace the security pin in the appropriate SELECT ANGLE hole In the example into 1º this hole is the same as for 7º 5º 3º and 1º 4 Push the rear trigger to lock the angle in each side of the enclosure 2 Select the desired angle for ex...

Page 15: ...te the angles of the example so that they may be more usual angles we are going to think of an array consisting of 8 enclosures Note The selected angles will be visible when we lift the enclosures so before lifting the group you can easily assign and change angles In this new case we shall assign Between first and second 0 5 Between second and third 1 Between third and fourth 1 5 Note that the ang...

Page 16: ...16 This figure shows the result when we lift the group 1º 1 5º 0º 0 5º Manual de Colgado aero series Rigging Manual ...

Page 17: ...e next group and the lower enclosure of the previous group For this we will insert the security pins in the SELECT ANGLE holes corresponding to 2º 2 We shall let down the previous group until the front rods of the upper box of the new group box No 5 are aligned with the holes of the lower enclosure of the previous group box No 4 Then we shall put the security pins to link the front 3 We shall cont...

Page 18: ...fth and sixth 4º Between sixth and seventh 6º Between seventh and eighth 7º The procedure for assigning angles to the boxes is the same as described with the first group of 4 units As already mentioned after assigning the angle you need you will have to press the rear trigger to lock it The same applies to the process for removing the platform LIFT 1º 1º 1º 2º DETAIL Manual de Colgado aero series ...

Page 19: ...19 Here the figures show final mounting for this example of a typical array with 8 units 0 5º 1º 1 5º 2º 4º 6º 7º 0º Manual de Colgado aero series Rigging Manual ...

Page 20: ... see below This section describes how to disassemble an array in groups of 4 units First we go down aligning the array with the platform PL 20S as shown in the figures below ARRAY DISASSEMBLY IN GROUPS OF 4 UNITS ON A PL 20S Manual de Colgado aero series Rigging Manual ...

Page 21: ...sponding boxes see figure boxes No 2 No 3 and No 4 leaving the No 1 blocked just as seen on page 7 so that the angles can fold when we go down with the enclosures onto the platform Box No 4 Box No 4 Box No 2 Box No 2 Box No 1 Box No 1 Box No 3 Box No 3 Manual de Colgado aero series Rigging Manual ...

Page 22: ...two security pins 3 Then we will go down the array until it rests on the platform 4 Be very careful with this operation to avoid accidents Use personal safety elements required as safety shoes gloves etc We will turn the lateral pins of the platform so that the tray is blocked and finally place the security pins in the REAR LINK holes 5 4 5 1 2 3 3 1 These lateral pins release the tray from the pl...

Page 23: ...m under the top group then we shall fold the front rods acting on the front trigger we will remove the security pins of SELECT ANGLE holes and we will move the handles to STORE position folding the rear rods 2 Then we shall remove the front security pins To d i s a s s e m b l e t h e remaining enclosures we shall proceed as with the first group 1 We shall remove the security pins of the REAR LINK...

Page 24: ...the weight of all the AERO 20A enclosures In our website you will find an explanatory guide to the different types of DAS Audio Group S L security pins and where they are used with explanatory drawings The result can be seen in the figure below COMBINATION WITH AERO 40A ARRAY AX COMBO2040 WLL 300 kg Place the pin in SELECT ANGLE hole that we have obtained in the Ease Focus software for our applica...

Page 25: ...ent sizes and are placed in both sides of the accessory PIN 8 C PIN 8 C PIN 8 PIN 8 In our website you will find an explanatory guide to the different types of security pins provided by DAS Audio Group S L and where they are used with explanatory drawings Here is a chart with the different sizes PIN Ø mm L mm Ref PIN 6 C 6 15 30003600 PIN 6 6 23 30002878 PIN 8 C 8 22 30006080 PIN 8 8 30 30002877 Ø...

Page 26: ...to complete the assembly of this combination of boxes To disassemble we must continue with the same sequence of steps but in reverse order Note Save the PIN 8 type in the interior holes of AX COMBO2040 to prevent loss The result when we lower the array of AERO 40A onto an AERO 20A group and join them we will have Manual de Colgado aero series Rigging Manual ...

Page 27: ... accessories for stacking systems of aeroseries The PL 218CS is a platform that allows the transportation and stacking use up to 3 stacked units of LX 218CA all versions The AXS AE20 is a platform that allow the stacking of AERO 20A units up to a maximum of 4 units over subwoofer enclosures Warning The platform and the subwoofer enclosures should be joined with screws or with endless ratchet strap...

Page 28: ...res below The AXS AE20 accessory in combination with the AXC ZT accessory allows for system applications as shown in the lower figures Warning Don t stack more units than recommended MAX STACKED UNITS Ÿ 4 UNITS on AXS AE20 Ÿ Ÿ 1 UNIT on AXS AE20 with AXC ZT 3 5º 3 5º 0º Manual de Colgado aero series Rigging Manual ...

Page 29: ...eCP_20 eCP_20 eCP_20 eCP_20 eCP_3 eCP_3 eCP_3 eCP_3 LINK L LINK R eCP_20 L1 L2 L3 I o FI40 30mA 4pol FI Schalter 6 x MCB 16A C 1pol 1 x RCD 40A 30mA 4pol 1 3 2 1 3 2 1 3 2 1 3 2 1 3 2 1 3 2 1 3 2 1 3 2 1 3 2 1 3 2 1 3 2 1 3 2 1 3 2 1 3 2 1 3 2 2 3 1 PUSH 2 3 1 PUSH 2 3 1 PUSH DASNET RACK 26 L1 L2 L3 I o FI40 30mA 4pol FI Schalter 6 x MCB 16A C 1pol 1 x RCD 40A 30mA 4pol 1 3 2 1 3 2 1 3 2 1 3 2 1 3...

Page 30: ...0 4 x aero20 4 x aero20 4 x aero20 4 x aero20 4 x aero20 4 x aero20 4 x aero20 4 x aero20 4 x aero20 4 x aero20 4 x aero20 4 x aero20 4 x aero20 228cm 90 243cm 96 243cm 96 251cm 99 2 x LX218CA 2 x LX218CA 2 x LX218CA 2 x LX218CA 2 x LX218CA 2 x LX218CA 2 x LX218CA 2 x LX218CA 2 x LX218CA 2 x LX218CA 2 x LX218CA 2 x LX218CA 228cm 90 251cm 99 American Truck 90 x 232 Euro truck 6m Trailer American Tr...

Page 31: ...4pol FI Schalter 6 x MCB 16A C 1pol 1 x RCD 40A 30mA 4pol 1 3 2 1 3 2 1 3 2 1 3 2 1 3 2 1 3 2 1 3 2 1 3 2 1 3 2 1 3 2 1 3 2 1 3 2 1 3 2 1 3 2 1 3 2 2 3 1 PUSH 2 3 1 PUSH 2 3 1 PUSH DASNET RACK 26 L1 L2 L3 I o FI40 30mA 4pol FI Schalter 6 x MCB 16A C 1pol 1 x RCD 40A 30mA 4pol 1 3 2 1 3 2 1 3 2 1 3 2 1 3 2 1 3 2 1 3 2 1 3 2 1 3 2 1 3 2 1 3 2 1 3 2 1 3 2 1 3 2 1 3 2 2 3 1 PUSH 2 3 1 PUSH 2 3 1 PUSH ...

Page 32: ...o20 4 x aero20 4 x aero20 4 x aero20 4 x aero20 4 x aero20 4 x aero20 4 x aero20 4 x aero20 4 x aero20 4 x aero20 4 x aero20 4 x aero20 4 x aero20 4 x aero20 4 x aero20 4 x aero20 4 x aero20 4 x aero20 4 x aero20 228cm 90 243cm 96 243cm 96 251cm 99 3 x LX218CA 3 x LX218CA 3 x LX218CA 3 x LX218CA 3 x LX218CA 3 x LX218CA 3 x LX218CA 3 x LX218CA 3 x LX218CA 3x LX218CA 3 x LX218CA 3 x LX218CA 228cm 90...

Page 33: ...s with gll files for acoustic systems The user should be aware that any deviation in the actual installation of the system with respect to the simulated data can affect the system s coverage especially in the long throw Therefore DAS can provide clinometers and laser meters to accurately perform the installation of the system Leica Disto D5 Laser Meter Clinometer which is attached to the top cabin...

Page 34: ...ts These limitations depend on the load of the vertical axis position of the center of gravity of the system From points 2 to 20 regardless of whether you use a motor or two a maximum of 20 AERO 20A units can be flown At point 1 19 units of AERO 20A can be flown At point 21 19 units of AERO 20A can be flown Pick up point vertical axis of the center of gravity pick up point ANNEX II Maximum load ca...

Page 35: ...m load appear ONLY if the number of cabinets is greater than 19 units For more than 19 units the warnings of load appear and we should check where the vertical axis of the center of gravity for the system is situated See what happens if we add four more boxes Now we have a total of 20 AERO 20A units and the software warns us that only 20 units from point 2 at 20 can be flown In this case we have 6...

Page 36: ...t angles depending on the number of cabinets the angle between them and the pick up point The angle in the software is defined in section View º Inclining systems forwards downwards result in a negative angle The systems inclined upwards result in a positive angle 6 AERO 20A at 5º 5º 10º 6 AERO 20A at 10º Angle criteria of the cluster Manual de Colgado aero series Rigging Manual ...

Page 37: ...sired 15 º we are lacking 0 69º when the system is flown at the point 19 If the delta sign is negative this indicates that we are lacking 0 69 downwards If the delta sign is positive this means that we are lacking degrees upwards Angular criteria of delta Now we consider the opposite case This is the same system hanging from a single point 8 AERO 20A units The desired angle View 12 In this case De...

Page 38: ...inclined 7 27º Vertical axis position of center of gravity is aligned with the pick up point number 19 To what maximum angle could we tilt down the system Suppose we want to hang the system at 15 Let s see what happens in the software Indeed if we change the angle of the system to 8 63 we see that the pick up point vertical axis of center of gravity is number 21 and delta is zero Observe how Delta...

Page 39: ...88 DAS 4 USA DAS Audio Asia PTE LTD 3 Temasek Avenue Centennial Tower 34 36 Singapore 039190 Tel 65 6549 7760 DAS Audio Group S L C Islas Baleares 24 46988 Fuente del Jarro Valencia SPAIN Tel 34 96 134 0860 DAS do Brasil LTDA Rua Dos Andradas 382 SL Santa Efigênia São Paulo Brasil CEP 01208 000 Tel 551133330764 ...

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