Cumberland EDGE 074-11793 Wiring Diagram Download Page 12

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Expansion Box Nomenclature

Expansion Boxes come with or without variable output modules (SSR). If there are no variable output
modules (SSR) in the Expansion Box (3-Slot Expansion Box, 6-Slot Expansion Box), the plastic enclosure
does not have an external heat sink on it.

3-Slot Expansion Box model with a Heat sink: EDGE 3-SLOT BOX W/HSK or E3PH-_-____

891–00516

EDGE Wiring Diagram

Summary of Contents for EDGE 074-11793

Page 1: ...EDGE Models 074 11793 074 11794 074 11795 074 11796 074 11797 Wiring Diagram 891 00516 Version 04 Date 03 13 18 891 00516...

Page 2: ...tp www automatedproduction com en apmanuals php Cumberland website http www cumberlandpoultry com sales andservice manuals html All information illustrations photos and specifications in this manual a...

Page 3: ...lug in modules 51 Installing the Plug in Relays 53 Installing the EDGE Variable Output 54 Installing the EDGE 4IN 2V 8DO Before Wiring 57 DC Network and Power Supply Redundancy 58 Connecting a Module...

Page 4: ...NOTES 4 891 00516 EDGE Wiring Diagram...

Page 5: ...ations for the system Contact information Sales USA Automated Production Systems AP Cumberland 1004 East Illinois St Assumption IL 62510 USA Technical support 712 239 1011 Phone 217 226 4449 Internati...

Page 6: ...ct your nearest GSI authorized representative Consult the Brazilian representative list at http www gsibrasil ind br OR http www gsibrasil ind br representantes tipo pan OR Contact directly GSI Brazil...

Page 7: ...f safety and is intended to be connected to an external system for protective grounding Functional Ground Terminal Primarily used for functional earth terminals which are generally associated with tes...

Page 8: ...tion and maintenance information carefully before using the prod uct Refer to the user documentation for complete product specifications If the product is used in a manner not specified the protection...

Page 9: ...ystem Use only specified replacement parts Inspecting Your Received System Inspecting your system and making sure you have received all expected parts helps avoid many hassles Shipment Contents Table...

Page 10: ...air If you must return the system for repair carefully package the system in its original box or an equivalent Contact your local customer service department to get return instructions Have on hand th...

Page 11: ...GE 4IN 12V Four sensor inputs 4 20mA 0 5V temperature dry contact This module can have up to 12 analog out puts to control 0 10Vdc devices or variable output modules EDGE 4IN 8REL FAILSAFE W PLUGIN RE...

Page 12: ...ut modules SSR If there are no variable output modules SSR in the Expansion Box 3 Slot Expansion Box 6 Slot Expansion Box the plastic enclosure does not have an external heat sink on it 3 Slot Expansi...

Page 13: ...he 60W supply or the 120W supply On the 6 Slot Expansion Box the power supply can be only the 120W supply Variable output number is the number of variable output modules SSR installed in the Expansion...

Page 14: ...ese config urable modes are not yet supported by the EDGE system By default if no mode is set the module will work as a SSR of Crydom CY7913 Mode Command voltage Description Default with compensation...

Page 15: ...re there is sufficient ventilation around the unit Install the Expansion Boxes far from sources of vibrations and where they are not likely to get bumped Install the EDGE 4IN 2V 8DO in a cabinet The E...

Page 16: ...Chapter 1 Introduction 16 891 00516 EDGE Wiring Diagram...

Page 17: ...to the EDGE 6 Slot Expansion Box NOTICE The heat sink on the back of the EDGE controller protrudes out the back of the enclosure This requires all connections to be at least 2 inches away from the wal...

Page 18: ...electronic cards located inside the enclosure when drilling at the bottom of the enclosure NOTICE The use of flexible tube with water and dust tight connectors at both ends is acceptable Cable Support...

Page 19: ...tractor Grounding recommendations for the system A correctly grounded system protects your equipment from electrical surges and spikes CAUTION Each module must have its own ground connection from a co...

Page 20: ...meters 47 inches deep bury the rod horizontally at least 0 6 meters 2 feet below ground level NOTE Refer to your local regulations and practices if an adequate grounding installation isn t possible R...

Page 21: ...for compliance criteria Table 1 7 Grounding cable specifications Item Description Certification and type CSA TEW type UL 1015 type 12 AWG 600 V 105 C 221 F green yellow insulated wire Maximum length...

Page 22: ...NOTES 22 891 00516 EDGE Wiring Diagram...

Page 23: ...gram Choice According to the Equipment MLS Wiring Diagram Choice According to the Equipment MLS The following pages contain tables with the wiring diagrams available for your equipment followed by the...

Page 24: ...nel Fans x x Heaters x x x x x Brooders x x x Ceiling Inlets x x Potentiometer Wall Inlets x Potentiometer Natural Curtains x Pot and whisker Tunnel Inlets x Pot and whisker Natural Chimneys x x Light...

Page 25: ...NOTES 891 00516 EDGE Wiring Diagram 25...

Page 26: ...Chapter 2 Wiring Diagrams Figure 2 2 PCB 421 or PCB 420 Connection 26 891 00516 EDGE Wiring Diagram...

Page 27: ...Chapter 2 Wiring Diagrams Figure 2 3 SCHEME 1 COMMUNICATION POWER SUPPLY and CONTROLLER REDUNDANCY Even Number of Expansion Boxes 891 00516 EDGE Wiring Diagram 27...

Page 28: ...Chapter 2 Wiring Diagrams Figure 2 4 SCHEME 2 COMMUNICATION POWER SUPPLY and CONTROLLER REDUNDANCY Odd Number of Expansion Boxes 28 891 00516 EDGE Wiring Diagram...

Page 29: ...Chapter 2 Wiring Diagrams Figure 2 5 SCHEME 3 POWER SUPPLY REDUNDANCY Even Number of Expansion Boxes 891 00516 EDGE Wiring Diagram 29...

Page 30: ...Chapter 2 Wiring Diagrams Figure 2 6 SCHEME 4 POWER SUPPLY REDUNDANCY Odd Number of Expansion Boxes 30 891 00516 EDGE Wiring Diagram...

Page 31: ...Chapter 2 Wiring Diagrams Figure 2 7 SCHEME 5 COMMUNICATION and CONTROLLER REDUNDANCY Even Number of Expansion Boxes 891 00516 EDGE Wiring Diagram 31...

Page 32: ...Chapter 2 Wiring Diagrams Figure 2 8 SCHEME 6 POWER SUPPLY and CONTROLLER REDUNDANCY Even Number of Expansion Boxes 32 891 00516 EDGE Wiring Diagram...

Page 33: ...Chapter 2 Wiring Diagrams Figure 2 9 SCHEME 7 COMMUNICATION EDGE Network with Expansion Boxes 891 00516 EDGE Wiring Diagram 33...

Page 34: ...Chapter 2 Wiring Diagrams Figure 2 10 SCHEME 8 POWER AND COMMUNICATION No Redundancy 34 891 00516 EDGE Wiring Diagram...

Page 35: ...Chapter 2 Wiring Diagrams Figure 2 11 SCHEME 9 COMMUNICATION POWER SUPPLY and CONTROLLER REDUNDANCY Odd Number of Expansion Boxes 891 00516 EDGE Wiring Diagram 35...

Page 36: ...Chapter 2 Wiring Diagrams Figure 2 12 SCHEME 11 COMMUNICATION POWER SUPPLY AND CONTROLLER REDUNDANCY Groups of Expansion Boxes with VariFlame 36 891 00516 EDGE Wiring Diagram...

Page 37: ...NOTES 891 00516 EDGE Wiring Diagram 37...

Page 38: ...Chapter 2 Wiring Diagrams Figure 2 13 Ethernet Networking Figure 2 14 Shield Connection 38 891 00516 EDGE Wiring Diagram...

Page 39: ...Chapter 2 Wiring Diagrams Figure 2 15 Analog Inputs and Analog Inputs with 24Vdc 891 00516 EDGE Wiring Diagram 39...

Page 40: ...Chapter 2 Wiring Diagrams Figure 2 16 0 10V to 0 3 4V Converter Wiring Diagram 40 891 00516 EDGE Wiring Diagram...

Page 41: ...Chapter 2 Wiring Diagrams Figure 2 17 Wiring Diagram with a SPST Disconnect Switch Figure 2 18 On Off Failsafe Wiring 891 00516 EDGE Wiring Diagram 41...

Page 42: ...Chapter 2 Wiring Diagrams Figure 2 19 Wiring Diagram with a DPST Disconnect Switch Figure 2 20 Variable 0 10Vdc Wiring 42 891 00516 EDGE Wiring Diagram...

Page 43: ...Chapter 2 Wiring Diagrams Figure 2 21 Variable w SSR Wiring Figure 2 22 EDGE Variable Output SSR Wiring 891 00516 EDGE Wiring Diagram 43...

Page 44: ...Chapter 2 Wiring Diagrams Figure 2 23 Dual Capacity Wiring Figure 2 24 Variable w Relay Wiring 44 891 00516 EDGE Wiring Diagram...

Page 45: ...Chapter 2 Wiring Diagrams Figure 2 25 Inlet Wiring 891 00516 EDGE Wiring Diagram 45...

Page 46: ...Chapter 2 Wiring Diagrams Figure 2 26 Inlet Failsafe Wiring 46 891 00516 EDGE Wiring Diagram...

Page 47: ...and Failsafe Operation The EDGE system enters backup mode when communication is lost between the main controller and Expansion Boxes Once in backup mode the plug in modules take over operation of the...

Page 48: ...given inlet must be on the same board Heaters must not be connected to the normally closed contact of a relay Both outputs on dual capacity heaters low and high fire must be connected to the same mod...

Page 49: ...ow to connect the 24VDC from PSU Controller groups must be divided by subgroups of two Expansion Boxes The terminal ground GND from 24VDC Green color on diagram block must be connected between control...

Page 50: ...lastic support aeration holes Figure 3 1 EDGE 3 Slot Expansion Box Figure 3 2 EDGE 6 Slot Expansion Box 1 Close the enclosures and lock the latch 2 Drill a hole the size of the your cable connectors o...

Page 51: ...mounted near an AC Power with a disconnecting switch IMPORTANT Mount the system into a wooden or metal frame Do not mount the system directly into the drywall NOTE Install the enclosures EDGE Main Con...

Page 52: ...system disconnect the main voltage supply 1 Unlock the Expansion Box and open the plastic cover 2 Disconnect the main voltage supply and ensure the box is completely powered down 3 Locate the plug in...

Page 53: ...stalled on the plug in modules that are installed in the enclosure If you need to either add a plug in relay or replace an existing one you must do so correctly in order to ensure the proper functioni...

Page 54: ...s ordered the EDGE Variable Output comes with a low voltage cable control The EDGE Variable Output kit can be installed in an EDGE 3 Slot Expansion Box in an EDGE 6 Slot Expansion Box in an EDGE Power...

Page 55: ...ad WARNING Take care to not contaminate the thermal pad when the Post it are removing from the thermal pad 3 Align and place the EDGE Variable Output s at the right place Put the biggest terminal bloc...

Page 56: ...ermal pad when positioning the EDGE Variable Output on the heatsink 4 After placing the EDGE Variable Output on the heatsink screw the screws with a Philip screw driv ers with the tightening torque at...

Page 57: ...2V 8DO Refer to the EDGE 4IN 2V 8DO wiring diagram WARNING Installation must be performed by qualified service personnel WARNING Wear appropriate grounding devices such as an anti static wristband to...

Page 58: ...d NOTE Consult the cabinet s manual about how to seal it DC Network and Power Supply Redundancy Three possible configurations are available No supply redundancy supply redundancy with an odd number of...

Page 59: ...forget to wire the GND GND from 24VDC green color on diagram block between each controller NOTICE For the small terminal blocks used for inputs and low voltage outputs use a tightening torque from 0 5...

Page 60: ...only be performed by qualified service personnel NOTICE For the small terminal blocks used for inputs and low voltage outputs use a tightening torque from 0 5N m 4 43lbf in to 0 6 N m 5 2lbf in to fa...

Page 61: ...troller 2 Connect the voltage source wire needed to switch in the terminal block named ALARM COM 3 Connect one load from the Alarm output terminal ALARM NO or terminal ALARM NC 4 From the load connect...

Page 62: ...s of sensors that you can use with the system temperature probes humidity probes static pressure probes water meters dry contacts What You Should Know The most common sensors used in a livestock room...

Page 63: ...y a total of four 0 10V outputs on a card You can either use these to internally control the EDGE variable modules or to externally control another device For each of these four outputs you can only u...

Page 64: ...wire gage from 10AWG diameter of 2 58mm or cross sectional area of 5 26mm2 to 14AWG diameter of 1 62mm or cross sectional area of 2 08mm2 The Main Controller and the EDGE 4IN 2V 8DO only need a funct...

Page 65: ...onfiguration 5 Power on the system and make sure it is receiving Power from the Power source NOTE The working voltage range is between 90 Vac and 264 Vac The system consumes a Power of 120 W 6 Slot Ex...

Page 66: ...r terminal RELAY x NC if it is available 5 From the load connect to the main voltage supply return L2 N IMPORTANT The maximum voltage on the relay outputs is 240Vac The maximum current allowed is 12A...

Page 67: ...g device CAUTION Disconnect supply before servicing WARNING Lock the enclosure when wiring is complete or when servicing Use the nut and bolt included or a padlock not included to lock the enclosure 1...

Page 68: ...of the use of a SPST disconnecting switch connect SPST disconnecting switch to cut the Hot line with a Neutral circuit case IMPORTANT The SPST disconnecting switch circuit is allowed only in North Ame...

Page 69: ...g device for the equipment From the Power source follow the wiring diagram to connect the main voltage supply to the EDGE 4IN 2V 8DO AP Cumberland recommends using a DPST disconnecting switch in serie...

Page 70: ...how to wire loads in parallel NOTICE For the terminal blocks used for discrete outputs use a tightening torque from 0 5N m 4 43lbf in to 0 6 N m 5 2lbf in to fasten a wire gage from 12AWG diameter of...

Page 71: ...maximum current allowed is 16A at 415Vac WARNING High voltage current sensor CS_Ax CS_Bx terminal blocks accept a gage range from 12AWG diameter of 2 05mm or cross sectional area of 3 30mm2 to 14AWG...

Page 72: ...NOTES 72 891 00516 EDGE Wiring Diagram...

Page 73: ...on Safety B Communication bus 2 Signal B of RS485 communication Safety GND Communication bus 2 power supply return 3 Slot and 6 Slot Expansion Box Terminal name Description IN x Analog inputs can set...

Page 74: ...e for the purpose of safety and is intended to be connected to an external system for protective grounding EDGE 4IN 2V 8DO Terminal name Description IN x Analog inputs it can set in 0 5V mode in dry c...

Page 75: ...iable Output Terminal name Description L1 SSR high voltage input from the main sector source L2 N SSR high voltage input from the main sector source using for a reference LOAD SSR high voltage output...

Page 76: ...NOTES 76 891 00516 EDGE Wiring Diagram...

Page 77: ...nufacturer Recommended fuse model 127 00035 FUSE 6 3A FB 5X20MM 250V F1 F4 Schurter Inc 1 1012 Table B 3 Fuse replacement on EDGE 4IN 2V 8DO GSI Electronics part number GSI Electronics part descriptio...

Page 78: ...5C N N Cable with connector 42 inches 1 meter long 550 00252 SCREW 8 32 5 16IN CS ZP PAN PHIL Holding screws 028 00484 HDW KIT EDGE VARIABLE OUPUT REPLACEMENT LONG WIRE VARIABLE OUTPUT replacement Kit...

Page 79: ...C Extending a cable Best practice using a junction box 891 00516 EDGE Wiring Diagram 79...

Page 80: ...Appendix C Extending a cable Using of heat shrink tubing 80 891 00516 EDGE Wiring Diagram...

Page 81: ...month from the date of purchase extended warranty period During the extended warranty period GSI will replace the frame or basket components that prove to be defective under normal conditions of use w...

Page 82: ...llowed in all cases Authorities having jurisdiction should be consulted before installations are made 1004 E Illinois St Assumption IL 62510 0020 Phone 1 217 226 4421 Fax 1 217 226 4420 www gsiag com...

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