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Cumberland AP Cumberland EDGE, Installation Manual

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Contents

Chapter 1

Safety Cautions .........................................................................................................................5

Safety Guidelines ........................................................................................................................5
Cautionary Symbol Definitions......................................................................................................6
Safety Cautions...........................................................................................................................7
Safety Sign-off Sheet...................................................................................................................9

Chapter 2

Installation .............................................................................................................................. 11

Mounting the Weather Station Enclosure..................................................................................... 11
Installing the Weather Station and Rain Sensors..........................................................................12

Chapter 3

Basic Connections and Wiring ................................................................................................19

Power Source Connections........................................................................................................19
Connecting the EDGE Weather Station to Communication Network ..............................................20
Connecting the Wires for the Main Weather Sensor (110WX)........................................................20
Connecting the Rain Sensor to the Weather Station .....................................................................21
Grounding ................................................................................................................................22
Wiring Diagrams .......................................................................................................................22

Chapter 4

Maintenance............................................................................................................................27

Inspecting and Cleaning the Enclosure .......................................................................................27
Inspecting and Tightening the Connections .................................................................................27
Guidelines for Inspecting the 110WX Sensor (Weather Station) ....................................................28
Replacing the Humidity Sensor ..................................................................................................29
Inspecting the RG-11 Rain Sensor ..............................................................................................30

Chapter 5

Troubleshooting ......................................................................................................................33

Limited Warranty — N.A. Grain Products ................................................................................35

PNEG-2248

Weather Station

3

Summary of Contents for AP Cumberland EDGE

Page 1: ...EDGE Weather Station Installation Manual PNEG 2248 Version 02 Date 05 12 19 PNEG 2248...

Page 2: ...com ap sales and service ap manuals html Cumberland website http www cumberlandpoultry com sales and service manuals html Model Serial number Date Installed All information illustrations photos and s...

Page 3: ...he EDGE Weather Station to Communication Network 20 Connecting the Wires for the Main Weather Sensor 110WX 20 Connecting the Rain Sensor to the Weather Station 21 Grounding 22 Wiring Diagrams 22 Chapt...

Page 4: ...NOTES 4 PNEG 2248 Weather Station...

Page 5: ...d Unqualified persons must stay out of the work area at all times Alterations must not be made to the equipment Alterations can produce dangerous situations resulting in SERIOUS INJURY or DEATH This e...

Page 6: ...is symbol indicates an imminently hazardous situation which if not avoided will result in serious injury or death This symbol indicates a potentially hazardous situation which if not avoided can resul...

Page 7: ...ppropriate personal protective equipment Eye Protection Respiratory Protection Foot Protection Hearing Protection Head Protection Fall Protection Hand Protection Wear clothing appropriate to the job R...

Page 8: ...intain Equipment and Work Area Understand service procedures before doing work Keep area clean and dry Never service equipment while it is operating Keep hands feet and clothing away from moving parts...

Page 9: ...ign off sheet that can be used to verify that all personnel have read and understood the safety instructions This sign off sheet is provided for your convenience and personal record keeping Date Emplo...

Page 10: ...NOTES 10 PNEG 2248 Weather Station...

Page 11: ...d 40 C 104 F Make sure there is a minimum of 6 inches around the unit for sufficient ventilation and that it is posi tioned for easy access for servicing Fix the enclosures into the supporting structu...

Page 12: ...should be mounted within 98 Ft 30 m of the sensor The sensors must be mounted 5 Ft 1 5 m above the roof or structure edge 1 Determine the length of pipe needed for the weather station to be mounted 5...

Page 13: ...the connector onto the Weather Sensor 8 Position the Weather Sensor 1 with the Alignment notch pointed toward true North To do this loosen the Swivel Connector 2 and move the Weather Sensor until the...

Page 14: ...tall the Bushing 4 into the PVC Tee 5 10 Install the inch Bushing 6 into the PVC Tee 5 11 Install the Heyco Connector 7 into the inch Bushing 6 12 Install the PVC Tee onto the end of a SCH 80 PVC Pipe...

Page 15: ...using U Bolt Clamps 10 Figure 2 3 Rain Sensor Mounting Bracket 14 Install the Rain Sensor 11 to the Weather Station Mounting Bracket 9 using x bolts 12 and nuts 13 Figure 2 4 Mounting Rain Sensor 15 R...

Page 16: ...e cable 16 Install the PVC Elbow 17 between the long and short SCH 80 PVC pipes 8 making sure the wires are routed through the elbow and exit the small pipe Use primer and PVC glue on the ends of the...

Page 17: ...using U Bolt Clamps 10 18 Install the Building Mounting Brackets 14 to the building using flat washers 15 and self drilling screws 16 Caulk around the pipe where it enters the building on both the ins...

Page 18: ...NOTES 18 PNEG 2248 Weather Station...

Page 19: ...ween 0 5 N m 4 43lbf in and 0 6 N m 5 2 lbf in to fasten a wire gauge from 16 AWG to 18 AWG from a diameter of 1 29 mm or a cross sec tional area of 1 30 mm2to a diameter of 1 02 mm or a cross section...

Page 20: ...s of the network the End of Line must be activated If the wiring can not be done in a single chain you might need to deactivate the end of line EOL resistor to improve communication AP Cumberland does...

Page 21: ...nimum wire gauge of 22 AWG diameter of 0 64 mm or cross sectional area of 0 32 mm2 is required for a proper operation of the system The maximum cable length allowed is 30 m 98 feet The cable must be t...

Page 22: ...e EDGE Weather Station use a tightening torque at 0 8N m 7lbf in to fasten a wire Wiring Diagrams AP Cumberland can provide sourced color coded communication wire to install EDGE controls The wire wil...

Page 23: ...h sensors Power 3 5 W Power consumption Load on 24VDC 147 mA Distance 150 m 500 ft 300 m 1000 ft 600 m 2000 ft 900 m 3000 ft 1200 m 4000 ft Minimum wire gage 18 AWG 16 AWG 14 AWG 12 AWG 10 AWG Recomme...

Page 24: ...onding EDGE communication bus AUTO S1 or SAFE S2 To EDGE Automation communication bus To EDGE Automation communication bus 2 x shielded twisted pairs 18 AWG min 600V Recommended cable type TC ER CIC T...

Page 25: ...like the diagram shown at right Replace all the parts together and ensure that o ring is in place Re install the 4 screws and tighten the cable gland Rain sensor connection PROGRAMMING DIP SWITCH 1 2...

Page 26: ...Chapter 3 Basic Connections and Wiring 26 PNEG 2248 Weather Station...

Page 27: ...cing Every few months open and inspect the enclosure for moisture or dust build up WARNING All service and maintenance must be performed by a maintenance or service personnel Using a damp cloth wipe c...

Page 28: ...proof film protects the transducers so be careful to keep it intact Do not to scratch the reflector plate or damage it in any way IMPORTANT Keep the wind channel free of spider webs insects dirt and o...

Page 29: ...years according to the EDGE 110WX Weather Station environment After 5 6 years replace it with another sensor by following the steps below 1 Remove the two screws from the humidity sensor or blank 2 Re...

Page 30: ...e because they will deteriorate the plastic enclosure Ensure that the unit is mounted securely and cannot be moved relative to the mounting surface If the unit is loose tighten the mounting screws Ver...

Page 31: ...sensor before plugging wires into the connector Figure 4 3 Factory Default Dipswitch Settings 9 Place all the parts together and ensure that the O ring is in place 10 Re install the four 4 screws and...

Page 32: ...NOTES 32 PNEG 2248 Weather Station...

Page 33: ...is installed correctly 24V to 24V and GND to GND from the Automation or safety network Verify if the network link has been severed or the protections have been activated If the problem persists conta...

Page 34: ...he cable is free of kinks or damage Verify the wiring is correct Verify the wind channel is not obstructed and is free of spider webs insects dirt and other debris Be careful not to puncture the water...

Page 35: ...remedy for any claimant is set forth in this Limited Warranty and shall not exceed the amount paid for the product purchased This Warranty only covers the value of the warranted parts and equipment a...

Page 36: ...ly followed in all cases Authorities having jurisdiction should be consulted before installations are made 1004 E Illinois St Assumption IL 62510 0020 Phone 1 217 226 4421 Fax 1 217 226 4420 www gsiag...

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