CUES WTR III Transporter Operation & Maintenance Manual Download Page 47

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CUES Inc.

WTR III User Manual | TX920

www.cuesinc.com

| [email protected]

TRAN/MTR,FWD,NEU/REV,WHEEL,WTRIII, TX320, Rev J
Item

Description

Part Number Qty

0037

O-RING,2-039 EP

132215 1

0038

BEARING,BALL,1/2 ID X 1-1/8 OD X1/4

300284 2

0039

BEARING,THRUST

300285 1

0040

SPACER,SPROCKET-TRANSPORTER

305071 1

0041

SCREW,CAP,SKT HD,4-40X1/4,W/NYLOK

712389 2

0042

STUD,RETAINING,TOW CABLE,WTRIII

TX112 1

0044

SCREW,SET,4-40X1/8 SST

100050 2

0045

SCREW,CAP,SKT HD,6-32X3/8,SST

105071 8

0046

MRO-GREASE,MOBIL 1 SYNTHETIC

CS419 1

0047

LUBE,ORING, SUPER O LUBE, 2 OZ TUBE

439986 1

0048

MRO-REMOVABLE LCK,ND 121200-2,BLUE

CS036 1

0049

MRO-PERMANENT LOCK,ND 140500-50,RED

440060 1

0050

MRO-SEALANT,POURABLE TRANSLUCENT

445066 1

0051

MRO-SEAL.HGH PRESS,ND 440400-50,BRN

445091 1

0052

MRO-LUBRICANT,SIL-GLYDE W/SILICONE

CS042 1

Summary of Contents for WTR III Transporter

Page 1: ...WTR III Transporter OPERATION MAINTENANCE MANUAL P N TX920 Revision 3 062320 Wheeled Tracked Transformer Transporter CUES...

Page 2: ...n Matrices 6 Chapter 4 Setup Installation WTR III Assembly 11 Converting the WTR III from Wheels To Tracks 12 How To Install the Right Track Module 14 How to Install the Camera Cradle and Left Track M...

Page 3: ...esinc com Chapter 6 WTR III BOM s Drawings BOM s Exploded View Drawings 30 Appendices Safety Precautions 58 CUES 12 Month Warranty 59 Material Return Policy 60 Parts and Service 62 Additional Safety P...

Page 4: ...Orlando Florida 32805 Copyright 2020 All rights reserved No part of this publication covered by the copyright hereon may be reproduced or used in any form by any means graphic electronic or mechanical...

Page 5: ...tem is multi conductor or single conductor before proceeding The multi conductor cable is approximately in diameter and contains 8 to 12 conductors depending on the age of the system If you are uncert...

Page 6: ...OZ III camera WTR III in the tracked mode TX351 1 can fit into 5 inch diameter pipe In 6 inch pipe the TX351 1 with OZ III camera has a large bottom clearance it can travel through inverts with limite...

Page 7: ...ages The motor transmission module and wheeled modules are waterproof and the tracked module sprockets have a self cleaning mechanism all of which contributes to a more reliable and better performing...

Page 8: ...Ultra Shorty III With an 18 length the same as the Ultra Shorty III it can operate in 5 diameter pipe with more than 1 bottom clearance Using weighted adapters WTR III in either tracked or wheeled dr...

Page 9: ...Y in Wheeled Drive Mode WTR III with MZ300 camera 31 2 lbs 19 68 inch 24 90 inch P N TX351 1 TRANSPORTER ASSY in Tracked Drive Mode WTR III with MZ300 camera 24 5 lbs 18 04 inch 23 53 inch P N MZ300 O...

Page 10: ...58 6x WM061 6x WM061 12x WM061 12x none WM058 6x WM061 6x HUB SCREWS none none 103052 18x none 102001 18x none 102001 18x None 102001 18x None none none CAPTIVE SCREW WM098 1 6x WM098 1 6x WM099 1 6x...

Page 11: ...1 1x TX330 1x TX331 1x TX332 2x TX333 2x TX333 1 1x TX330 1x TX331 1x TX332 2x TX333 2x TX333 1 1x TX331 1x TX332 1x TX333 1 1x TX330 1x TX331 1x TX332 1x TX333 1x TX333 1 1x TX332 2x TX333 2x TX333 1...

Page 12: ...TX333 1 1x TX332 2x TX333 2x TX333 1 1x TX330 1x TX331 1x TX332 2x TX333 2x TX333 1 1x TX332 3x TX333 3x TX333 1 1x SHAFT EXTENDER none TX107 TX336 8 TX336 10 TX336 12 TX336 15 TX336 18 TX336 21 TX336...

Page 13: ...103063 Screw Flat Phil 8 32 x 73 18 8 SST 1 ea TX093 INST Instruction Sheet Skid Plate WTR III TX912 KIT ADAPTER EXTENSION from 7 15 PIPE CONFIGURATIONS FIT 18 24 PIPE WHEELED TRACKED WTR III TX912 1...

Page 14: ...et Skid Plate WTR III TX914 KIT ADAPTER EXTENSION FIT 18 24 PIPE WHEELED WTR III USED WITH WM310 WM310 1 WM312 OR TX922 TX914 18 24 pipe 1 ea TX330 Adapter 1X Width Righthand WTR III Aluminum 1 ea TX3...

Page 15: ...CUES Inc WTR III User Manual TX920 11 www cuesinc com salesinfo cuesinc com...

Page 16: ...nfo cuesinc com RIGHT SIDE LEFT SIDE IMPORTANT When removing the wheels or tracks always start with the left side looking from the rear of the transporter When installing wheel or tracks start on the...

Page 17: ...ide When installing wheel or tracks start on the right side To remove the wheels START WITH THE LEFT SIDE OF THE TRANSPORTER FIRST 1 Cut the large tie wrap that s retaining the large cable to the moto...

Page 18: ...16 hex bit wrench remove the bolt that secures the left side wheel module to the brass body 4 Using a 9 64 hex bit wrench remove the three screws that attach the right wheel module to the motor assem...

Page 19: ...until the keyway is aligned with the key on the shaft and slide it in Apply a small amount of blue thread locker on the three captive mounting screw threads 2 Install the right side track module onto...

Page 20: ...cuesinc com TO INSTALL THE CAMERA CRADLE AND LEFT TRACK MODULE 4 Install the camera cradle module onto the right side track module 5 Align the slot of the left track module with the pin on the shaft o...

Page 21: ...he two top screws then turn the unit off 3 Move the tracks to obtain access to the lower screw Then tighten the lower screw between the cleats 4 Install the cable tie and cut off any excess NOTE Do no...

Page 22: ...e tie from the motor transmission module Shaft Extenders NOTE For configurations 8 and larger install shaft extender P N TX336 and applicable dash number that corresponds with the pipe size to be insp...

Page 23: ...right side install screw P N WM098 to affix TX337 xxx to the outer most lowest adapter 3 Install the right track assembly with the attached motor transmission module 4 Install the adapter s on the lef...

Page 24: ...l and tighten the screw on the left side track module 9 Provide proper strain relief install the cable tie and cut off any excess NOTE Do not use tape or cable ties to secure the tow cables to the mot...

Page 25: ...x bit wrench 2 Separate the wheel assembly and spacer if applicable from the shaft To Mount the Tires 3 Select the appropriate tire spacer and screw if applicable for the pipe size to be inspected Ref...

Page 26: ...nc com salesinfo cuesinc com Pictures for the quick change 6 rubber and steel wheel assemblies 1 2 IMPORTANT When changing wheels always apply anti seizecompound P NCS407 toallscrewthreads Torque whee...

Page 27: ...TEM SET UP INSTALLATION Pictures for the 10 rubber wheel assemblies note the insertion of the applicable spacer and screw prior to securing to the transporter body IMPORTANT When changing wheels alway...

Page 28: ...for the 15 pneumatic wheel assemblies note the insertion of the applicable spacers 2 and screw prior to securing to the transporter body ADAPTING THE WTR III TO DIFFERENT PIPE CONFIGURATIONS WHEELS IM...

Page 29: ...Configuration Table for the correct cable usage when changing out TX342 and TX342 1 Under normal circumstances TX343 should not be removed unless it needs replacement CABLE REMOVAL 1 Loosen and remov...

Page 30: ...pplicable cable correctly and insert Important Do not force the connector since it can be easily damaged if not inserted properly It should easily slide down Push on top of the connector to engage the...

Page 31: ...form the following 1 Ensure that all of the equipment is OFF before making any of the necessary connections involving the transporter or camera Visually inspect the connectors to ensure that they are...

Page 32: ...or tool P N HW1886 move the transporter locking connector ring to the OPEN O position Slide the camera in until it s docked in the bulkhead 6 Ensure that the camera is secured to the transporter conne...

Page 33: ...obstructions Damage to the equipment will result from improper use MAINTENANCE The WTR III transporter is a sensitive piece of electronic equipment Power surges and abrupt shut downs can cause it to f...

Page 34: ...w cuesinc com salesinfo cuesinc com WTR III Spare Parts P N Description TX343 CABLE ASSY 12 PIN 8 PIN WTR3 US3 OZ3 TX342 CABLE ASSY 4 PIN WTR III 8 5 L TX342 1 CABLE ASSY 4 PIN WTR III 16 L TX324 TRAC...

Page 35: ...6 CUES Inc WTR III User Manual TX920 31 www cuesinc com salesinfo cuesinc com TRANSPORTER ASSY M C WHEELED WTRIII TX361...

Page 36: ...6 EXPLODED VIEW DRAWINGS BOM S 32 CUES Inc WTR III User Manual TX920 www cuesinc com salesinfo cuesinc com TRANSPORTER ASSY M C WHEELED WTRIII TX361...

Page 37: ...6 CUES Inc WTR III User Manual TX920 33 www cuesinc com salesinfo cuesinc com TRANSPORTER ASSY M C WHEELED WTRIII TX361...

Page 38: ...6 EXPLODED VIEW DRAWINGS BOM S 34 CUES Inc WTR III User Manual TX920 www cuesinc com salesinfo cuesinc com TRANSPORTER ASSY M C WHEELED WTRIII TX361...

Page 39: ...6 CUES Inc WTR III User Manual TX920 35 www cuesinc com salesinfo cuesinc com TRANSPORTER ASSY M C WHEELED WTRIII TX361...

Page 40: ...CTOR PROTECTIVE WTRIII TX084 1 0014 BUMPER BLOCK CONN GUARD PLT WTRIII TX090 1 0015 QUICK CARD WHEEL SCREW GUIDE WM961 1 0016 SCREW 8 32X1 2 FL PH SS 103062 4 0017 SCREW PAN 8 32X3 8 PHIL SST 103065 1...

Page 41: ...712444 2 0012 SCREW PAN 10 32X3 8 SST 103031 2 0013 GUARD CONNECTOR PROTECTIVE WTRIII TX084 1 0014 BUMPER BLOCK CONN GUARD PLT WTRIII TX090 1 0016 SCREW 8 32X1 2 FL PH SS 103062 4 0017 SCREW PAN 8 32X...

Page 42: ...tion Part Number Qty 37 CABLE ASSY S C 3P 8P WTRIII USIII TX344 1 39 TRANSPORTER ASSY M C WHEELED WTRIII TX361 1 44 CABLE ASSY 12P 8P WTRIII USIII TX343 1 TRANSPORTER ASSY S C TRACK WTRIII TX361 3 Rev...

Page 43: ...6 CUES Inc WTR III User Manual TX920 39 www cuesinc com salesinfo cuesinc com QUICK CARD WHEEL SCREW GUIDE WM961...

Page 44: ...6 EXPLODED VIEW DRAWINGS BOM S 40 CUES Inc WTR III User Manual TX920 www cuesinc com salesinfo cuesinc com TRAN MTR FWD NEU REV WHEEL WTRIII TX320...

Page 45: ...6 CUES Inc WTR III User Manual TX920 41 www cuesinc com salesinfo cuesinc com TRAN MTR FWD NEU REV WHEEL WTRIII TX320...

Page 46: ...X074 1 0014 PLUG LOW PROFILE 1 8 NPT MS039 1 0015 SEAL OIL 25 BORE X 5 OD 125THK HW003 1 0016 SCREW SEAL 8 32X9 16L PHIL HEAD HW004 4 0017 BEARING THRT 502X 780X 063 CLTSHFT TX075 2 0018 O RING 2 135...

Page 47: ...0041 SCREW CAP SKT HD 4 40X1 4 W NYLOK 712389 2 0042 STUD RETAINING TOW CABLE WTRIII TX112 1 0044 SCREW SET 4 40X1 8 SST 100050 2 0045 SCREW CAP SKT HD 6 32X3 8 SST 105071 8 0046 MRO GREASE MOBIL 1 S...

Page 48: ...6 EXPLODED VIEW DRAWINGS BOM S 44 CUES Inc WTR III User Manual TX920 www cuesinc com salesinfo cuesinc com BULKHEAD ASSY WTRIII USIII TX345...

Page 49: ...6 CUES Inc WTR III User Manual TX920 45 www cuesinc com salesinfo cuesinc com BULKHEAD ASSY WTRIII USIII TX345...

Page 50: ...K 6 PIN WM021 1 7 CONNECTOR TWIST LOCK FEMALE 6 SCKT WM300 1 8 SCREW STD CAP HEX SKT 6 32X 250 SST 103060 3 9 O RING 17MM ID X3MMW BUNA SHOREA70 HW1772 1 10 PLATE SEAL BULKHEAD WTRIII TX083 1 11 SCREW...

Page 51: ...6 CUES Inc WTR III User Manual TX920 47 www cuesinc com salesinfo cuesinc com WHEEL MODULE ASSY RIGHT HAND WTRIII TX322...

Page 52: ...ENSIONER ASSY CHAIN WHLD WTRIII TX315 1 0011 O RING BIG SIDE SEAL TRN MOD WTRIII TX044 1 0012 O RING 10 5X1 5 BUNA N HW1933 2 0013 SEAL OIL 20MMX26MMX4MM TCM HW1869 3 0014 O RING QUADRING 4 117 812IDX...

Page 53: ...H 63 MATERIAL FINISH PRODUCT PART DASH NO NEXT ASSY USED ON APPLICATION R 1 1 B Hwu 3 11 2009 HT XX X LBS REV DATE ECN DESCRIPTION RC FILE NAME SHT DWN Hwu 1 INITIAL RELEASE Item P N Description QTY T...

Page 54: ...6 EXPLODED VIEW DRAWINGS BOM S 50 CUES Inc WTR III User Manual TX920 www cuesinc com salesinfo cuesinc com WHEEL MODULE ASSY LEFTHAND WTRIII TX323...

Page 55: ...375 416SST HRD HW1868 1 0008 TENSIONER ASSY CHAIN WHLD WTRIII TX315 1 0011 O RING BIG SIDE SEAL TRN MOD WTRIII TX044 1 0012 O RING 10 5X1 5 BUNA N HW1933 2 0013 SEAL OIL 20MMX26MMX4MM TCM HW1869 4 001...

Page 56: ...6 EXPLODED VIEW DRAWINGS BOM S 52 CUES Inc WTR III User Manual TX920 www cuesinc com salesinfo cuesinc com TRACK MODULE ASSY RIGHT HAND WTRIII TX324...

Page 57: ...ARING SEALED 5BX1 125ODX 312THK HW018 1 8 WASHER FLAT 1 4 SST 101736 1 9 HUB IDLER SPROCKET MC269 1 10 WEAR SLIDER CHAIN TRK RIGHT WTRIII TX061 1 11 TRACK ASSY RND CLEAT 30 CNT USIII TX305 1 12 SCREW...

Page 58: ...6 EXPLODED VIEW DRAWINGS BOM S 54 CUES Inc WTR III User Manual TX920 www cuesinc com salesinfo cuesinc com TRACK MODULE ASSY LEFT HAND WTRIII TX325...

Page 59: ...R SLIDR CHAIN TRK MOD LFT WTRIII TX066 1 9 PLATE BASE TRK MOD LEFT WTRIII TX067 1 10 SCREW SET 8 32X1LG LOK CONEPT HW769 1 11 SPINDLE IDLER SPROCKET MC267 1 12 SPROCKET 35P 15T FACE MOUNT MC268 1 13 H...

Page 60: ...EXPLODED VIEW DRAWINGS BOM S 56 CUES Inc WTR III User Manual TX920 www cuesinc com salesinfo cuesinc com CABLE ASSEMBLIES CABLE ASSY 4 PIN WTRIII USIII 8 5 L TX342 CABLE ASSY 12P 8P WTRIII USIII TX34...

Page 61: ...6 CUES Inc WTR III User Manual TX920 57 www cuesinc com salesinfo cuesinc com CABLE ASSEMBLIES CABLE ASSY S C 3P 8P WTRIII USIII TX344...

Page 62: ...any materials or parts thereof which have a been repaired or altered by anyone other than CUES without CUES written consent b been subject to misuse abuse neg ligence accident or damage c not been in...

Page 63: ...Y PRECAUTIONS Precautionsmustalwaysbetakenwhenoperatingelectronicequipment Exposedwires damagedequipment or improper operation can lead to a dangerous situation Please take a few minutes and read this...

Page 64: ...revent damage during shipping 9 Freight on the material returned is to be prepaid by the customer Depending on the warranty determination CUES at its option may credit freight charges both ways 10 The...

Page 65: ...he outside of the box 5 Parts must be individually protected from each other original packaging would be best and appropriate packing material must be used to prevent against damage during shipping No...

Page 66: ...www cuesinc com Contact us at your most convenient stocking location Log onto our website at www cuesinc com to view the CUES Parts Department Dealers hours locations CUES Parts Department Parts turna...

Page 67: ...dded the revised Wheel Configuration Matrix Updated all BOM Exploded View Drawings This Record of Revision page is designed to allow the manual user to determine the engineering manufacturing level to...

Page 68: ...sion support software For over 50 years CUES has provided innovative pipeline inspection technology and solutions to enable accurate condition assessment and proactive maintenance programs for buried...

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