88
Inside diameter of gauge
Standard: 78 mm(3.07 in.)
0.25 mm(0.0098 in.)oversize:
78.25 mm(3.08 in.)
0.50 mm(0.0197 in.)oversize:
78.50 mm(3.09 in.)
Put the piston ring in the gauge or cylinder
squarely with piston.
Unit:mm(in.)
Item Standard Limit
Clearance No.1 comp- 0.15 to 0.30
between ression ring (0.0059 to 0.0118)
ends of No.2 comp- 0.15 to 0.35 1.50
piston ring ression ring (0.0059 to 0.0138) (0.0591)
Oil ring 0.20 to 0.40
(0.0079 to 0.0157)
(4)Clearance between piston pin and piston
Measure the diameter of the piston pin and the
bore in the piston for the pin as shown in the
illustration to find the clearance. If the
clearance exceeds the limit, replace the
piston or pin whichever is badly worn.
2.Connecting rods
Check the connecting rod for bend or twist as
follows:
(a)Measure”C”and”L”If”C”exceeds0.05 mm
(0.0020 in.)per 100 mm(3.94in.)of”L”straighten
the connecting rodwith a press.
Unit:mm(in.)
Item Standard Limit
Bend or twist of 0.05 / 100(0.0020 / 0.15 / 100
connecting rod 3.94)maximum (0.0059 / 3.94)
(b)Generally, a connecting rod aligner is
used to check the connecting rod for
bend or twist.
+0.03
0
+0.0012
0
+0.03
0
+0.0012
0
+0.03
0
+0.0012
0
Unit:mm(in.)
Item Nominal size Standard Limit
22.994 to
Diameter of 23 23.000
piston pin (0.91) (0.90527 to
0.90551)
Clearance 0.0006to
between 0.018 0.050
piston pin (0.00024to (0.00197)
and piston 0.00071)
To check the rod for bend, install the cap to
the connecting rod and tighten the cap nuts
to the specified torque.
Summary of Contents for 7360SS
Page 4: ...3 I GENERAL...
Page 5: ...4 1 SAFETY...
Page 6: ...5...
Page 9: ...8 4 POWER TRANSMISSION DIAGRAM...
Page 10: ...9 5 TIGHTENING TORQUES...
Page 12: ...11 7 GENERAL INFORMATION...
Page 13: ...12 II ASSY REMOVAL AND REINSTALLATION...
Page 33: ...32 Problem 6 Starting system troubleshooting...
Page 34: ...33...
Page 166: ...165 3 Tightening torques of hydraulic line...
Page 168: ...167...