Crytec QTP500B Operator'S Manual Download Page 5

MINI TRACKED DUMPER

5

GB

on the unit. Transporting or performing 
maintenance or service on a machine with its 
switch on invites accidents.

I f   t h e   m a c h i n e   s h o u l d   s t a r t   t o   v i b r a t e 
abnormally, stop the engine (motor) and 
check immediately for the cause. Vibration is 
generally a warning sign of trouble.

Engine Safety

This machine is equipped with an internal 
combustion engine. Do not use on, or near, 
forest-covered or brush-covered land unless 
the exhaust system is equipped with a spark 
arrester meeting applicable local, state, or 
federal laws.

In the state of California, a spark arrester is 
required by law. Other states have similar laws. 
A spark arrester, if used, must be maintained 
in effective working order by the operator.

Never start or run the engine inside a closed 
area. The exhaust fumes are dangerous, 
containing carbon monoxide, an odorless and 
deadly gas. Operate this unit only in a well-
ventilated outdoor area.

Do not tamper with the engine in an effort to 
get it to run at higher speeds. The maximum 
engine speed is preset by the manufacturer 
and is within safety limits. See engine manual.

Keep a Class B fire extinguisher on hand 
when operating this machine in dry areas as a 
precautionary measure.

Fuel Safety

Fuel is highly flammable, and its vapors can 
explode if ignited. Take precautions when 
using to reduce the chance of serious personal 
injury.

When refilling or draining the fuel tank, use 
an approved fuel storage container while in 
a clean, well-ventilated outdoor area. While 
adding fuel or operating the unit, do not 
smoke, and stay away from sparks, open 
flames, or other sources of ignition near the 
area of operation. Never fill the fuel tank 
indoors.

To avoid sparking or arcing, keep grounded 
conductive objects – such as tools – away 
from exposed, live electrical parts and 
connections. These events could ignite fumes 
or vapors. 

Always stop the engine and allow it to cool 
before filling the fuel tank. Never remove 
the cap of the fuel tank or add fuel while the 
engine is running or when the engine is hot. 
Do not operate the machine with known leaks 
in the fuel system.

Loosen the fuel tank cap slowly to relieve any 
pressure in the tank. 

Never overfill the fuel tank. Because engine 
heat can cause fuel to expand, never fill the 
tank to more than 1/2” below the bottom of 
the filler neck. This will provide space for fuel 
expansion.

Replace all fuel tank and container caps 
securely and wipe up spilled fuel. Never 
operate the unit without the fuel cap securely 
in place.

Avoid creating a source of ignition for spilled 
fuel. If fuel is spilled, do not attempt to start 
the engine. Instead, move the machine away 
from the area of spillage and avoid creating 
any source of ignition until fuel vapors have 
dissipated.

When fuel is spilled on yourself or your 
clothes, wash your skin and change clothes 
immediately.

Store fuel in containers specifically designed 
and approved for fuel storage.

Store fuel in a cool, well-ventilated area, safely 
away from sparks, open flames, or other 
sources of ignition.

Never store fuel – or a machine with fuel in 
the tank – inside a building where fumes may 
reach a spark, open flame, or any other source 
of ignition (such as a water heater, furnace, or 
clothes dryer). Allow the engine to cool before 
storing in any enclosure.

Summary of Contents for QTP500B

Page 1: ...d Dumper Operator s Manual MODEL NUMBER QTP500B SERIAL NUMBER Both model number and serial number may be found on the main label You should record both of them in a safe place for future use FOR YOUR...

Page 2: ...them as waste All tools hoses and packaging should be resorted taken to the local recycling center and disposed of in an environment friendly safe way The four speed gearbox three forward and one rev...

Page 3: ...es No smoking sparks or flames Do not touch parts that are hot from operation Serious burns may result Keep your hands clear from all rotating parts Never start or run the engine inside a closed area...

Page 4: ...ersonal injury Avoid accidental starting Be sure the engine s switch is off before transporting the machine or performing any maintenance or service Understand Your Machine Read this manual and labels...

Page 5: ...do not smoke and stay away from sparks open flames or other sources of ignition near the area of operation Never fill the fuel tank indoors To avoid sparking or arcing keep grounded conductive objects...

Page 6: ...ever place any part of your body where it would be in danger if movement should occur during assembly installation operation maintenance repair or relocation Keep all bystanders children and pets at l...

Page 7: ...locks Remove all the plywood plates and remove all the loose parts on the bottom pallets 1 2 3 4 QTY 1 GW 264 0 kg NW 228 0 kg Carton Size 143 0 X 82 5 X 88 0 cm MADE IN CHINA MiniTrackedDumper QTP500...

Page 8: ...8 Panel Bottom 9 Gas Spring Optional 10 Tools for Spark Plug Assembly 11 Operator s Manual Engine Manual 12 Hardware Bag Including M10 X 20 X 4 A M8 X 25 X 2 21 X 307 X 1 B 4 X 35 X 2 M8 X 35 X 2 C M...

Page 9: ...acket Align the holes with the mounting bracket Insert a long pin through holes and secure each side with a flat washer and cotter pin Tipping Handle Engine Guard M8 X 35 X 2 C M8 X 30 X 2 Place the e...

Page 10: ...rea Gas Spring Guide Bracket Plow Blade Optional 1 Mount the mounting bracket to the blade using M8 30 hex bolts washers and nuts M8 30 4 Mounting Bracket M8 30 4 a M20 95 1 Pivot Bracket M20 95 1 b 2...

Page 11: ...h control lever to the guide tube Line up holes and fasten with M8 35 bolt washers and nut 5 Insert the handle grip into the holder 6 Securethesupportbracketintothecontrol lever with pin 10 60 and bri...

Page 12: ...12 GB KNOW YOUR MACHINE Features and Controls Throttle Control Engine Switch Right Steering Lever Clutch Control Lever Left Steering Lever Hopper Track Tipping Handle Gearbox Gear Selection Lever Gas...

Page 13: ...ip shift the machine into a lower gear If the front of the machine rides up shift the machine into a lower gear If the front continues to ride up lift up on the handles Operate the lever to turn left...

Page 14: ...for fuel expansion Pay close attention while filling the fuel tank to ensure that the recommended fuel level inside the tank is not exceeded Use a portable gasoline container with an appropriately siz...

Page 15: ...ins full of sharp uneven points with a high degree of friction Even though the unit has rubber tracks remember to be careful when working in adverse weather conditions ice heavy rain and snow or on ty...

Page 16: ...disengage all command levers The engine must be cool Keep the engine s throttle lever in its SLOW position and remove the spark plug wire from the spark plug and secure Inspect the general condition o...

Page 17: ...k Nut Lock Nut 2 Adjustment Nut 3 Jam Nut Adjustment Nut Lock Nut If the above adjustment does not create enough cable tension follow the steps below Replacing Drive Belt Remove the belt covers as sho...

Page 18: ...alt or pavement Lift the machine and set it on blocks or supports rated for the weight of the machine so that the tracks are approximately 4 off the ground Oil Filler Oil Outlet 10cm 15cm Adjusting Bo...

Page 19: ...oward the engine then track will be loosen Replacing Tracks Check the condition of the tracks periodically If any track is cracked or frayed it should be replaced as soon as convenient 1 Lift up the h...

Page 20: ...damage While the engine is still warm drain the oil from the engine Refill with fresh oil of the grade recommended in the Engine Manual Use clean cloths to clean off the outside of the machine and to...

Page 21: ...Dirty air cleaner 7 Improper carburetor adjustment 1 Connect and tighten spark plug wire 2 Move choke lever to OFF 3 Clean fuel line Fill tank with clean fresh gasoline 4 Clear vent 5 Drain fuel tank...

Page 22: ...MINI TRACKED DUMPER 22 GB PARTS SCHEDULE 97 50...

Page 23: ...MINI TRACKED DUMPER 23 GB Gearbox 50...

Page 24: ...MINI TRACKED DUMPER 24 GB Box 97...

Page 25: ...33 Baseplate R 1 34 Small Pulley Cover 1 35 Engine 6 5HP 1 36 Key 5x35 1 37 Fixing bracket 1 38 Tensioner Pulley Bracket 1 No Description Q ty 39 Washer 8 2 40 Belt Plate 1 41 Sleeve Washer 1 42 Smal...

Page 26: ...108 Seal FB17X40X7 2 109 Spline Shaft I 1 110 Duplex Slip Gear 1 111 Gear 1 112 Bearing 6302 1 113 Gearshift Fork Guide Pin 1 114 Small spring 1 No Description Q ty 115 Steel Ball 6 1 116 Gearshift Fo...

Page 27: ...174 Joint Bush 2 175 Spring Gasket 4 176 Circlip 25 2 177 Seal FB25x42x7 2 178 Screw M8x25 12 179 Washer 8 10 No Description Q ty 180 Outpush Shaft Bush 2 181 Output Shaft Composite Bushing 4 182 Han...

Page 28: ...r 12 2 16 Washer 12 3 17 Washer 10 4 18 Washer 10 4 19 Pin 10 60 1 20 Curved Support Bracket Weldment 1 No Description Q ty 21 Bolt M8 50 1 22 Active Connecting Weldment 1 23 Nut M12 2 24 Bolt M10 25...

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