Crytec QTP500B Operator'S Manual Download Page 2

MINI TRACKED DUMPER

2

GB

TABLE OF CONTENTS

ENVIRONMENTAL

Specifications

INTRODUCTION

Introduction

2

Specifications

2

Symbols

3

Safety

4

General Safety Rules

4

Specific Safety Rules

 6

Unpacking The Container

7

Contents Supplied

8

Assembly

9

Know your Machine

12

Features & Controls

12

Operation

14

Maintenance

16

Storage

20

Trouble Shooting

21

Parts Schedule

22

Parts Lists

25

Y

our  n

ew

  min

i

  trac

ked

  du

mp

er  will  more 

than  satisfy  your 

expec

tat

i

ons

.

  It  has 

bee

m a n u f a c t u r

e d

  u n d e r   s t r i n g

e

n t   q u a l

i

t y 

standards  to  meet  superior  performan

c

criteria.  You 

wi

ll  find 

i

t  easy  and  saf

e

  to 

operate, and with proper care, it will give you 
many years of dependable service.

Carefully  read  through  this  entire 
operator’s manual before using this 
unit. Take special care to heed the 
cautions and warnings.

Re

c

ycl

e

 unwant

ed

 mat

e

rials instead 

of 

d

is

p

osing  of  t

hem

  as 

w

aste. 

A

ll 

tools, 

h

oses  and  pa

ck

ag

i

ng  should 

be

  resort

e

d,  tak

e

n  to  t

he

  lo

c

al 

re

c

ycling 

ce

nter  and 

di

spose

d

  of 

i

an environment-friendly safe way. 

The

  four-s

peed

  g

e

ar

b

o

x

,  thr

ee

  forward  and 

on

e

  revers

e

,  lies  at  t

he

 

he

art  of  the  unit. 

I

i

ov

e

rsized  so  as  to  manage  saf

e

ly  th

e

  huge 

torques  g

e

nerated  by  the 

e

ngin

e.

 

T

hanks  to 

i

ts 

e

ffi

cie

nt redu

c

t

i

on g

e

ar

i

ng, 

i

i

c

apabl

e

 of 

moving around in every situation and bearing 
any load.

The

 

Engine  manufacturer

  is  respons

ib

le 

for  all  engin

e

-r

e

lat

ed

 

i

ssues 

wi

th  r

e

gards  to 

pe

rforman

c

e,  po

w

er  rating,  s

peci

ficat

i

ons, 

w

arranty  and  s

e

rv

ice.

  Please  ref

e

r  to  the 

Engine  Manufacturer

s  o

w

ner’s/operator’s 

manual, pa

cked

 s

e

parat

e

ly 

wi

t

h

 your unit, for 

more information.

Item No.

QTP500B

Engine

196cc, 6.5HP

Transmission

3F+1R

Load Capacity

500 kg

Box Length

1025-1155 mm

Box Width

600-860 mm

Box Depth

325 mm

Track Width

180 mm

Sound power level

101 dB(A)

  k=2 dB(A)

Sound pressure level

81.5 dB(A)

  k=2 dB(A)

Vibrating level on 
handlebar grips

Left

10.1 m/s

2

  k=1.5 m/s

2

Right

11.3 m/s

2

  k=1.5 m/s

2

Weight

228 kg

Summary of Contents for QTP500B

Page 1: ...d Dumper Operator s Manual MODEL NUMBER QTP500B SERIAL NUMBER Both model number and serial number may be found on the main label You should record both of them in a safe place for future use FOR YOUR...

Page 2: ...them as waste All tools hoses and packaging should be resorted taken to the local recycling center and disposed of in an environment friendly safe way The four speed gearbox three forward and one rev...

Page 3: ...es No smoking sparks or flames Do not touch parts that are hot from operation Serious burns may result Keep your hands clear from all rotating parts Never start or run the engine inside a closed area...

Page 4: ...ersonal injury Avoid accidental starting Be sure the engine s switch is off before transporting the machine or performing any maintenance or service Understand Your Machine Read this manual and labels...

Page 5: ...do not smoke and stay away from sparks open flames or other sources of ignition near the area of operation Never fill the fuel tank indoors To avoid sparking or arcing keep grounded conductive objects...

Page 6: ...ever place any part of your body where it would be in danger if movement should occur during assembly installation operation maintenance repair or relocation Keep all bystanders children and pets at l...

Page 7: ...locks Remove all the plywood plates and remove all the loose parts on the bottom pallets 1 2 3 4 QTY 1 GW 264 0 kg NW 228 0 kg Carton Size 143 0 X 82 5 X 88 0 cm MADE IN CHINA MiniTrackedDumper QTP500...

Page 8: ...8 Panel Bottom 9 Gas Spring Optional 10 Tools for Spark Plug Assembly 11 Operator s Manual Engine Manual 12 Hardware Bag Including M10 X 20 X 4 A M8 X 25 X 2 21 X 307 X 1 B 4 X 35 X 2 M8 X 35 X 2 C M...

Page 9: ...acket Align the holes with the mounting bracket Insert a long pin through holes and secure each side with a flat washer and cotter pin Tipping Handle Engine Guard M8 X 35 X 2 C M8 X 30 X 2 Place the e...

Page 10: ...rea Gas Spring Guide Bracket Plow Blade Optional 1 Mount the mounting bracket to the blade using M8 30 hex bolts washers and nuts M8 30 4 Mounting Bracket M8 30 4 a M20 95 1 Pivot Bracket M20 95 1 b 2...

Page 11: ...h control lever to the guide tube Line up holes and fasten with M8 35 bolt washers and nut 5 Insert the handle grip into the holder 6 Securethesupportbracketintothecontrol lever with pin 10 60 and bri...

Page 12: ...12 GB KNOW YOUR MACHINE Features and Controls Throttle Control Engine Switch Right Steering Lever Clutch Control Lever Left Steering Lever Hopper Track Tipping Handle Gearbox Gear Selection Lever Gas...

Page 13: ...ip shift the machine into a lower gear If the front of the machine rides up shift the machine into a lower gear If the front continues to ride up lift up on the handles Operate the lever to turn left...

Page 14: ...for fuel expansion Pay close attention while filling the fuel tank to ensure that the recommended fuel level inside the tank is not exceeded Use a portable gasoline container with an appropriately siz...

Page 15: ...ins full of sharp uneven points with a high degree of friction Even though the unit has rubber tracks remember to be careful when working in adverse weather conditions ice heavy rain and snow or on ty...

Page 16: ...disengage all command levers The engine must be cool Keep the engine s throttle lever in its SLOW position and remove the spark plug wire from the spark plug and secure Inspect the general condition o...

Page 17: ...k Nut Lock Nut 2 Adjustment Nut 3 Jam Nut Adjustment Nut Lock Nut If the above adjustment does not create enough cable tension follow the steps below Replacing Drive Belt Remove the belt covers as sho...

Page 18: ...alt or pavement Lift the machine and set it on blocks or supports rated for the weight of the machine so that the tracks are approximately 4 off the ground Oil Filler Oil Outlet 10cm 15cm Adjusting Bo...

Page 19: ...oward the engine then track will be loosen Replacing Tracks Check the condition of the tracks periodically If any track is cracked or frayed it should be replaced as soon as convenient 1 Lift up the h...

Page 20: ...damage While the engine is still warm drain the oil from the engine Refill with fresh oil of the grade recommended in the Engine Manual Use clean cloths to clean off the outside of the machine and to...

Page 21: ...Dirty air cleaner 7 Improper carburetor adjustment 1 Connect and tighten spark plug wire 2 Move choke lever to OFF 3 Clean fuel line Fill tank with clean fresh gasoline 4 Clear vent 5 Drain fuel tank...

Page 22: ...MINI TRACKED DUMPER 22 GB PARTS SCHEDULE 97 50...

Page 23: ...MINI TRACKED DUMPER 23 GB Gearbox 50...

Page 24: ...MINI TRACKED DUMPER 24 GB Box 97...

Page 25: ...33 Baseplate R 1 34 Small Pulley Cover 1 35 Engine 6 5HP 1 36 Key 5x35 1 37 Fixing bracket 1 38 Tensioner Pulley Bracket 1 No Description Q ty 39 Washer 8 2 40 Belt Plate 1 41 Sleeve Washer 1 42 Smal...

Page 26: ...108 Seal FB17X40X7 2 109 Spline Shaft I 1 110 Duplex Slip Gear 1 111 Gear 1 112 Bearing 6302 1 113 Gearshift Fork Guide Pin 1 114 Small spring 1 No Description Q ty 115 Steel Ball 6 1 116 Gearshift Fo...

Page 27: ...174 Joint Bush 2 175 Spring Gasket 4 176 Circlip 25 2 177 Seal FB25x42x7 2 178 Screw M8x25 12 179 Washer 8 10 No Description Q ty 180 Outpush Shaft Bush 2 181 Output Shaft Composite Bushing 4 182 Han...

Page 28: ...r 12 2 16 Washer 12 3 17 Washer 10 4 18 Washer 10 4 19 Pin 10 60 1 20 Curved Support Bracket Weldment 1 No Description Q ty 21 Bolt M8 50 1 22 Active Connecting Weldment 1 23 Nut M12 2 24 Bolt M10 25...

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