Crytec QTP500B Operator'S Manual Download Page 4

MINI TRACKED DUMPER

4

GB

Protect eyes, face, and head from objects that 
may be thrown from the unit. Always wear 
safety goggles or safety glasses with side 
shields when operating.

Wear appropriate hearing protection.

Always keep hands and feet away from all 
moving parts during operation. Moving parts 
can cut or crush body parts.

Always keep hands and feet away from all 
pinch points.

D o   n o t   t o u c h   p a r t s   t h a t   m i g h t   b e   h o t 
from operation. Allow parts to cool before 
attempting to maintain, adjust, or service.

Stay alert, watch what you are doing, and use 
common sense when operating the machine.

Do not overreach. Do not operate the machine 
while barefoot or when wearing sandals or 
similar lightweight footwear. Wear protective 
footwear that will protect your feet and 
improve your footing on slippery surfaces. 
Keep proper footing and balance at all times. 
This enables better control of the machine in 
unexpected situations.

Inspect Your Machine

Check your machine before starting it. Keep 
guards in place and in working order. Make 
sure all nuts, bolts, etc., are securely tightened.

Never operate the machine when it is in need 
of repair or is in poor mechanical condition. 
Replace damaged, missing, or failed parts 
before using it. Check for fuel leaks. Keep the 
machine in safe working condition.

Do not use the machine if the engine’s switch 
does not turn off the engine when running. 
Any gasoline powered machine that can’t be 
controlled with the engine switch is dangerous 
and must be replaced.

Regularly check to see that keys and adjusting 
wrenches are removed from the machine area 
before starting it. A wrench or a key that is 
left attached to a rotating part of the machine 
may result in personal injury.

Avoid accidental starting. Be sure the engine’s 
switch is off before transporting the machine 
or performing any maintenance or service 

Understand Your Machine

Read this manual and labels affixed to the 
machine to understand its limitations and 
potential hazards. 

Be thoroughly familiar with the controls and 
their proper operation. Know how to stop the 
machine and disengage the controls quickly.

Make sure to read and understand all the 
instructions and safety precautions as outlined 
in the Engine Manufacturer’s manual packed 
separately with your unit. Do not attempt to 
operate the machine until you fully understand 
how to properly operate and maintain the 
engine and konw how to avoid accidental 
injuries and/or property damage.

If the unit is to be used by someone other than 
original purchaser, or is to be loaned, rented, 
or sold, always provide this manual and any 
needed safety training before operation. 
The user can prevent and is responsible 
for accidents or injuries that may occur to 
themselves, to other people, or to property.

Do not force the machine beyond its limits. 
Use the correct machine for your application.

Personal Safety

Do not permit children to operate this machine 
at any time.

Keep children, pets, and other people not 
using the unit away from the work area. Be 
alert and shut off the unit if anyone enters 
work area. Keep children under the watchful 
care of a responsible adult.

Do not operate the machine while under the 
influence of drugs, alcohol, or any medication 
that could affect your ability to use it properly.

Dress properly: Wear long, heavy pants, work 
boots, and work gloves. Do not wear loose 
clothing, short pants, or jewelry of any kind. 
Secure long hair so it is above shoulder level. 
Keep your hair, clothing, and gloves away 
from moving parts. Loose clothes, jewelry, or 
long hair can be caught in moving parts.

SAFETY

General Safety Rules

Summary of Contents for QTP500B

Page 1: ...d Dumper Operator s Manual MODEL NUMBER QTP500B SERIAL NUMBER Both model number and serial number may be found on the main label You should record both of them in a safe place for future use FOR YOUR...

Page 2: ...them as waste All tools hoses and packaging should be resorted taken to the local recycling center and disposed of in an environment friendly safe way The four speed gearbox three forward and one rev...

Page 3: ...es No smoking sparks or flames Do not touch parts that are hot from operation Serious burns may result Keep your hands clear from all rotating parts Never start or run the engine inside a closed area...

Page 4: ...ersonal injury Avoid accidental starting Be sure the engine s switch is off before transporting the machine or performing any maintenance or service Understand Your Machine Read this manual and labels...

Page 5: ...do not smoke and stay away from sparks open flames or other sources of ignition near the area of operation Never fill the fuel tank indoors To avoid sparking or arcing keep grounded conductive objects...

Page 6: ...ever place any part of your body where it would be in danger if movement should occur during assembly installation operation maintenance repair or relocation Keep all bystanders children and pets at l...

Page 7: ...locks Remove all the plywood plates and remove all the loose parts on the bottom pallets 1 2 3 4 QTY 1 GW 264 0 kg NW 228 0 kg Carton Size 143 0 X 82 5 X 88 0 cm MADE IN CHINA MiniTrackedDumper QTP500...

Page 8: ...8 Panel Bottom 9 Gas Spring Optional 10 Tools for Spark Plug Assembly 11 Operator s Manual Engine Manual 12 Hardware Bag Including M10 X 20 X 4 A M8 X 25 X 2 21 X 307 X 1 B 4 X 35 X 2 M8 X 35 X 2 C M...

Page 9: ...acket Align the holes with the mounting bracket Insert a long pin through holes and secure each side with a flat washer and cotter pin Tipping Handle Engine Guard M8 X 35 X 2 C M8 X 30 X 2 Place the e...

Page 10: ...rea Gas Spring Guide Bracket Plow Blade Optional 1 Mount the mounting bracket to the blade using M8 30 hex bolts washers and nuts M8 30 4 Mounting Bracket M8 30 4 a M20 95 1 Pivot Bracket M20 95 1 b 2...

Page 11: ...h control lever to the guide tube Line up holes and fasten with M8 35 bolt washers and nut 5 Insert the handle grip into the holder 6 Securethesupportbracketintothecontrol lever with pin 10 60 and bri...

Page 12: ...12 GB KNOW YOUR MACHINE Features and Controls Throttle Control Engine Switch Right Steering Lever Clutch Control Lever Left Steering Lever Hopper Track Tipping Handle Gearbox Gear Selection Lever Gas...

Page 13: ...ip shift the machine into a lower gear If the front of the machine rides up shift the machine into a lower gear If the front continues to ride up lift up on the handles Operate the lever to turn left...

Page 14: ...for fuel expansion Pay close attention while filling the fuel tank to ensure that the recommended fuel level inside the tank is not exceeded Use a portable gasoline container with an appropriately siz...

Page 15: ...ins full of sharp uneven points with a high degree of friction Even though the unit has rubber tracks remember to be careful when working in adverse weather conditions ice heavy rain and snow or on ty...

Page 16: ...disengage all command levers The engine must be cool Keep the engine s throttle lever in its SLOW position and remove the spark plug wire from the spark plug and secure Inspect the general condition o...

Page 17: ...k Nut Lock Nut 2 Adjustment Nut 3 Jam Nut Adjustment Nut Lock Nut If the above adjustment does not create enough cable tension follow the steps below Replacing Drive Belt Remove the belt covers as sho...

Page 18: ...alt or pavement Lift the machine and set it on blocks or supports rated for the weight of the machine so that the tracks are approximately 4 off the ground Oil Filler Oil Outlet 10cm 15cm Adjusting Bo...

Page 19: ...oward the engine then track will be loosen Replacing Tracks Check the condition of the tracks periodically If any track is cracked or frayed it should be replaced as soon as convenient 1 Lift up the h...

Page 20: ...damage While the engine is still warm drain the oil from the engine Refill with fresh oil of the grade recommended in the Engine Manual Use clean cloths to clean off the outside of the machine and to...

Page 21: ...Dirty air cleaner 7 Improper carburetor adjustment 1 Connect and tighten spark plug wire 2 Move choke lever to OFF 3 Clean fuel line Fill tank with clean fresh gasoline 4 Clear vent 5 Drain fuel tank...

Page 22: ...MINI TRACKED DUMPER 22 GB PARTS SCHEDULE 97 50...

Page 23: ...MINI TRACKED DUMPER 23 GB Gearbox 50...

Page 24: ...MINI TRACKED DUMPER 24 GB Box 97...

Page 25: ...33 Baseplate R 1 34 Small Pulley Cover 1 35 Engine 6 5HP 1 36 Key 5x35 1 37 Fixing bracket 1 38 Tensioner Pulley Bracket 1 No Description Q ty 39 Washer 8 2 40 Belt Plate 1 41 Sleeve Washer 1 42 Smal...

Page 26: ...108 Seal FB17X40X7 2 109 Spline Shaft I 1 110 Duplex Slip Gear 1 111 Gear 1 112 Bearing 6302 1 113 Gearshift Fork Guide Pin 1 114 Small spring 1 No Description Q ty 115 Steel Ball 6 1 116 Gearshift Fo...

Page 27: ...174 Joint Bush 2 175 Spring Gasket 4 176 Circlip 25 2 177 Seal FB25x42x7 2 178 Screw M8x25 12 179 Washer 8 10 No Description Q ty 180 Outpush Shaft Bush 2 181 Output Shaft Composite Bushing 4 182 Han...

Page 28: ...r 12 2 16 Washer 12 3 17 Washer 10 4 18 Washer 10 4 19 Pin 10 60 1 20 Curved Support Bracket Weldment 1 No Description Q ty 21 Bolt M8 50 1 22 Active Connecting Weldment 1 23 Nut M12 2 24 Bolt M10 25...

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