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SECTION D: OPERATION RECOMMENDATIONS

The automatic AUTO-PRIME dry priming system fills the pump
case with liquid while starting the pump. A self priming pump
does require the liquid level in the case to at least cover the eye
of the impeller. Operate engine at sufficient speed to prime the
pump. Generally the pump will prime faster if the engine is
operated at a fast speed, rather than at idling speed. The
AUTO-PRIME systems removes air and/or water vapor from
pump case and suction line. Automatic priming and repriming
at 30 ft. vertical suction lifts and on long suction lines.

2. Place the self-feeding grease lubricator in operation by
turning the wing nut on the threaded plunger shaft counter
clockwise as far as it will go. 

Do not force the plunger into

the grease cup as this can cause a seal failure. 

See

Maintenance Recommendations, Paragraphs 1 and 2 for
instructions on filling the grease cup.

3. Before starting check compressor oil. The oil should be
changed once a month under normal operation. See Table 1.

TABLE 1 - COMPRESSOR OIL

SUPPLIER

GRADE

Amoco Oil Co.

Amocon 32 & 68

Shell Oil Co.

Shell Turbo T Oils 32, 68 & 100

Exxon Co.

Exxon Teresstic Oils 32 & 100

Mobil Oil Co.

Mobil SHC 500

Huls

Anderol 497

Cheveron Oil Co.

Cheveron GST 46 & 68

Pennzoil Oil Co.

Pennzbell TO Oils 32, 46 & 68

Texaco Lubricants Co.

Regal Oil R&O 32 & 68

Pacer Lubricants Division

Thermal "T" Oils

These oils have been approved for use in Emglo Compressors.
Use of these oils will extend the life of the compressor and
insure proper performance and lubrication. NOTE: Oils
numbered 32 & 46 are for winter use. Oils numbered 68 & 100
are for summer use.
Oils or fluids that should 

NOT

 be used in Emglo Compressors.

DO NOT USE

Transmission Fluid

Hydraulic Fluid

Vegetable Oil

Power Steering Fluid

Used Oil

Brake Fluid

Automotive Motor oil

Gear Oil

Scented Oil

4. Before starting the engine, check engine crankcase to see
that it has the proper amount of lubricating oil. Also, check the
fuel tank for sufficient fuel. 

Refer to the engine instruction

manual for proper engine maintenance.

5. In cold weather operation, the pump will not freeze as long
as it is running. However, it may freeze if it is not drained while
standing idle. To drain the pump, remove the drain plugs at the
bottom of the pump case and rotate the impeller at least once
to assure removal of all the water.

6. To obtain more capacity or pressure, increase the speed of
the engine.

7. The discharge of a self priming centrifugal pump may be
closed briefly without damaging the pump. However, the water
will soon heat up and this can damage the pump seal.

8. It is not desirable to run the pump without liquid in the pump
case. If the pump must be run in order to check the operation
of the engine or motor, fill the case with sufficient water to keep
the rotating seal wet. This will eliminate damage to the seal and
other pump parts.

9. If the pump has been idle for some time, the impeller may
appear to be stuck or locked in place. This is usually caused
by a film of rust or dirt between the impeller and the volute. A
little extra force on the crank may break it loose. If not, the pump
must be dismantled.

SECTION E: MAINTENANCE RECOMMENDATIONS

E-1) MECHANICAL SEAL - Grease lube - (Std)

1. A self-feeding lubricator is provided to supply grease to the
shaft seal of the pump on pumps with single seals (See Fig. 1).
The grease cup is empty when the wing nut, positioned at the
outer end of the threaded plunger shaft, recedes to the cap of
the grease cup. To refill the grease cup, rotate the wing nut
clockwise as far as it will go, attach a zerk gun to the zerk fitting,
then fill until grease oozes from the relief hole on the side of the
cup. For operation, return the wing nut to the end of the plunger.

Never force the plunger into the grease cup as this can
cause seal failures.

2. A #1 grease is normally recommended. However, where
high ambient temperatures are encountered, such as direct
sunlight, a #2 grease can be used. Use a water resistant,
nonfiberous grease. Lithium base greases are excellent and
molydisulfide is acceptable. Normally, the sodium soap base
greases are the only non-water resistant types that are not
acceptable for mechanical seal lubrication.

Figure 1

FULL

EMPTY

REFILL POSITION

7

Summary of Contents for CT4QP Series

Page 1: ...ystems Inc constant product improvement program product changes may occur As such Crane Pumps Systems Inc reserves the right to change product without prior written notification 420 Third Street P O B...

Page 2: ...15 16 CT6QP CROSS SECTION 17 CT6QP PARTS LIST 18 19 RETURNED GOODS POLICY 21 WARRANTY START UP REPORT WARRANTY INFORMATION REGISTRATION Other brand and product names are trademarks or registered trad...

Page 3: ...for maximum performance as this could cause the motor engine to overheat Secure the pump in its operating position so it can not tip over fall or slide When towing pump behind a vehicle make sure hit...

Page 4: ...Three Cylinder Four Cycle Water Cooled Diesel Displacement 87 Cu In 1 4 L Governor Mechanical Lubrication Pressure Feed Air Cleaner Filter Element Oil Reservoir 7 7 U S Qts 7 2 L Dry 6 5 U S Qts 6 1 L...

Page 5: ...ONS Model John Deere 4045D Type Four Cylinder Four Cycle Water Cooled Diesel Displacement 276 Cu In 4 5 L Governor Mechanical Lubrication Pressure Feed Air Cleaner Filter Element Oil Reservoir 9 0 U S...

Page 6: ...e suction lift less than 15 feet if possible The closer the pump can be located to the source of supply the faster the pump will prime and a greater capacity can be pumped 2 Locate the pump on a firm...

Page 7: ...ion manual for proper engine maintenance 5 In cold weather operation the pump will not freeze as long as it is running However it may freeze if it is not drained while standing idle To drain the pump...

Page 8: ...ernal parts item 25 This o ring is not as critical as item 23 However it must never leak around the top half of the case or suction problems can exist Always grease this o ring and the complete area t...

Page 9: ...ssembly All parts of the pump are easily dismantled by simply removing nuts and screws Rotating parts of the shaft seal grip the shaft by friction and may be frozen to the shaft through long usage If...

Page 10: ...belt tension must be relieved and the guard and the belts removed Then remove the pedestal bolts attaching the pedestal to the base Remove the six capscrews from the studs that contain the horseshoe...

Page 11: ...and drive band 4 Once the seal is in place install the spring 5 and the spring holder 6 if one has been furnished with your particular seal The spring holder 6 is furnished specifically for installati...

Page 12: ...arts ALWAYS furnish the following information 1 Pump serial number and date code 2 Pump model number 3 Pump part number 4 Part description 5 Item part number 6 Quantity required 7 Shipping instruction...

Page 13: ...pump when trying to prime 9 If the pump is old or has had much usage check the internal parts The impeller and volute could be worn out or the impeller blades plugged or damaged J 2 PUMP FAILS TO DEV...

Page 14: ...Pump Model CT4QP 14...

Page 15: ...d Nylock 16 6 6 15 1 Seal Mechanical 1 75 M 3842 F 16 1 Bolt Eye 5 8 11 Steel M 5087 17 1 Glass Sight 089257 18 1 Nut Hex Jam 5 8 11 Zinc Pltd 15 22 6 19 1 Plug Vent 089258 20 1 Bracket Support Pump F...

Page 16: ...N M 5727 45 1 Plug Pipe Sq 1 8 NPT Black 625 00860 46 2 Plug Pipe 3 4 NPT Galvanized 625 01247 47 2 Nut Handle 1 2 13 M 6499 48 2 Stud 1 2 13 x 2 00 Lg Steel M 2614 49 2 Washer 1 2 Zinc Pltd 625 0110...

Page 17: ...Pump Models CT6QP PO6LB 10N 17...

Page 18: ...F 16 1 Gasket Plate Closure Vellumoid M 9241 17 1 Bolt Eye 5 8 11 Steel M 5087 18 1 Nut Hex Jam 5 8 11 Zinc Pltd 15 22 6 19 1 Glass Sight 089257 20 1 Plug Vent 089258 21 1 Bearing Ball M 2575 22 1 Ga...

Page 19: ...9 D 1 Impeller PO6LC 13B FP 4369 B 1 Impeller PO6LC 14X FP 4369 57 1 Key 3 8 Sq x 2 50 Lg PO6LB ONLY M 4341 1 Key 3 8 Sq x 2 13 Lg PO6LC ONLY 525 00358 58 1 Rubber Strip 1 2 Sq x 72 Lg M 5633 D 59 1 R...

Page 20: ...NOTES 20...

Page 21: ...f the warranty contact your local Crane Pumps Systems Inc Distributor RETURNED GOODS RETURN OF MERCHANDISE REQUIRES A RETURNED GOODS AUTHORIZATION CONTACT YOUR LOCAL CRANE PUMPS SYSTEMS INC DISTRIBUTO...

Page 22: ...field performance Any additional guarantees in the nature of performance specifications must be in writing and such writing must be signed by our authorized representative Due to inaccuracies in fiel...

Page 23: ...Person in Charge of Pump Phone Purchased from Crane Pumps Systems Representative Distributor Pumps Model Brand Part Number Trailer type Skid Mounted Contractor Trailer Highway Trailer Other Condition...

Page 24: ...of Company Date I Certify this report to be accurate Name of Start Up person Employed by Date Date and Time of Start Up Present at Start Up Engineer Operator Contractor Other To be filled out by fact...

Page 25: ...RIAL NO PART NO BRAND FOLD HERE IMPORTANT WARRANTY REGISTRATION Your product is covered by the enclosed Warranty Complete the Warranty Registration Form and returned to Crane Pumps Systems Inc Warrant...

Page 26: ...CRANE PUMPS SYSTEMS INC WARRANTY SERVICE GROUP 420 THIRD STREET P O BOX 603 PIQUA OHIO 45356 0603 U S A PLACE STAMP HERE FOLD HERE AND TAPE DO NOT STAPLE...

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