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Please Read This Before Installing Or Operating Pump. This
information is provided for 

SAFETY and to PREVENT EQUIPMENT

PROBLEMS.

 To help recognize this information, observe the

following symbols:

IMPORTANT!

 Warns about hazards that can result in

personal injury or Indicates factors concerned with
assembly, installation, operation, or maintenance which

could result in damage to the machine or equipment if ignored.

CAUTION !

   Warns about hazards that 

can or will cause minor

personal injury or property damage if ignored. Used with symbols
below.

WARNING ! 

  Warns about hazards that 

can or will cause serious

personal injury, death, or major property damage if ignored. Used
with symbols below.

 

Only qualified personnel should install, operate and repair pump.

  WARNING !

  Operation against a closed

  discharge valve will cause premature 
  bearing and seal failure on any pump, and on end

suction and self priming pump the heat build may cause the
generation of steam with resulting dangerous pressures. It is
recommended that a high case temperature switch or pressure relief
valve be installed on the pump body.

  CAUTION !

 Pumps build up heat and

  pressure during operation-allow time
   for pumps to cool before handling or servicing.

  WARNING !

 Do not pump hazardous materials

  (flammable, caustic, etc.) unless the pump is
  specifically designed and designated to handle them.

 

CAUTION !

 Do not block or restrict discharge hose,

 as discharge hose may whip under pressure.

  

WARNING ! 

Do not wear loose clothing that may become

  entangled in moving parts. Always wear appropriate 
  safety gear, such as safety glasses, when working on 

                the pump or piping.

 

 WARNING ! 

Keep clear of suction and discharge 

  openings. 

DO NOT

 insert fingers in pump with power on.

 Always Wear Eye Protection When Working On Pumps.

  Make sure lifting devices are securely fastened each time
  before lifting. Do not operate pump without guards and
  safety devices in place. Always replace safety devices that
  have been removed during service or repair.

  Do not exceed manufacturers recommendation for
  maximum performance, as this could cause the 
  motor/engine to overheat.

  Secure the pump in its operating position so it can not 
  tip over, fall or slide.

  When towing pump behind a vehicle; make sure hitch
  is properly attached, always attach safety chains.

  Never operate in an enclosed building or area 
  where  exhaust gases can accumulate. Never operate
  near a building where exhaust gases can seep inside.

  Do not breathe exhaust fumes when working in the area
  of the engine. (Exhaust gases are odorless and deadly
  poison.)

  Never operate in a pit or sump without making
  provisions for adequate ventilation.

  Allow exhaust system to cool before touching.

  Never add fuel to the tank while the engine is running.
  Stop engine and allow to cool.

  Do not smoke while refueling the engine.

  Do not refuel near open flame.

  Carefully read instruction manuals supplied by engine
  manufacturer before attempting to assemble, operate
  or service the engine or any part. The 

"WARNING"

  statements indicate potentially hazardous conditions 
  for operator or equipment.

  Products returned must be cleaned, sanitized,
  or decontaminated as necessary prior to shipment,
  to insure that employees will not be exposed to health
   hazards in handling said material. All applicable laws and
  regulations shall apply.

   Bronze/brass and bronze/brass fitted pumps may contain
  lead levels higher than considered safe for potable water
   systems. Various government agencies have determined
  that leaded copper alloys should not be used in potable
  water applications. For non-leaded copper alloy
  materials of construction, please contact factory.

  Barnes® Pumps, Inc. is not responsible for losses, injury,
  or death resulting from a failure to observe these safety
  precautions, misuse or abuse of pumps or equipment.

SAFETY  FIRST!

Hazardous fluids

 can

cause fire or explosions,
burns or death could result.

Extremely hot

 -

Severe burns can
occur on contact.

Eye protection
required

Hazardous voltage

 can

shock, burn or cause
death.

Toxic Fumes

 -

Breathing can cause 
nausea, fainting or death.

Hazardous pressure

Eruptions or explosions
could cause personal 
injury or property damage

Biohazard

 can cause 

serious personal injury.

Rotating machinery 

 Amputation or severe 
 laceration can result.

3

Summary of Contents for CT4QP Series

Page 1: ...ystems Inc constant product improvement program product changes may occur As such Crane Pumps Systems Inc reserves the right to change product without prior written notification 420 Third Street P O B...

Page 2: ...15 16 CT6QP CROSS SECTION 17 CT6QP PARTS LIST 18 19 RETURNED GOODS POLICY 21 WARRANTY START UP REPORT WARRANTY INFORMATION REGISTRATION Other brand and product names are trademarks or registered trad...

Page 3: ...for maximum performance as this could cause the motor engine to overheat Secure the pump in its operating position so it can not tip over fall or slide When towing pump behind a vehicle make sure hit...

Page 4: ...Three Cylinder Four Cycle Water Cooled Diesel Displacement 87 Cu In 1 4 L Governor Mechanical Lubrication Pressure Feed Air Cleaner Filter Element Oil Reservoir 7 7 U S Qts 7 2 L Dry 6 5 U S Qts 6 1 L...

Page 5: ...ONS Model John Deere 4045D Type Four Cylinder Four Cycle Water Cooled Diesel Displacement 276 Cu In 4 5 L Governor Mechanical Lubrication Pressure Feed Air Cleaner Filter Element Oil Reservoir 9 0 U S...

Page 6: ...e suction lift less than 15 feet if possible The closer the pump can be located to the source of supply the faster the pump will prime and a greater capacity can be pumped 2 Locate the pump on a firm...

Page 7: ...ion manual for proper engine maintenance 5 In cold weather operation the pump will not freeze as long as it is running However it may freeze if it is not drained while standing idle To drain the pump...

Page 8: ...ernal parts item 25 This o ring is not as critical as item 23 However it must never leak around the top half of the case or suction problems can exist Always grease this o ring and the complete area t...

Page 9: ...ssembly All parts of the pump are easily dismantled by simply removing nuts and screws Rotating parts of the shaft seal grip the shaft by friction and may be frozen to the shaft through long usage If...

Page 10: ...belt tension must be relieved and the guard and the belts removed Then remove the pedestal bolts attaching the pedestal to the base Remove the six capscrews from the studs that contain the horseshoe...

Page 11: ...and drive band 4 Once the seal is in place install the spring 5 and the spring holder 6 if one has been furnished with your particular seal The spring holder 6 is furnished specifically for installati...

Page 12: ...arts ALWAYS furnish the following information 1 Pump serial number and date code 2 Pump model number 3 Pump part number 4 Part description 5 Item part number 6 Quantity required 7 Shipping instruction...

Page 13: ...pump when trying to prime 9 If the pump is old or has had much usage check the internal parts The impeller and volute could be worn out or the impeller blades plugged or damaged J 2 PUMP FAILS TO DEV...

Page 14: ...Pump Model CT4QP 14...

Page 15: ...d Nylock 16 6 6 15 1 Seal Mechanical 1 75 M 3842 F 16 1 Bolt Eye 5 8 11 Steel M 5087 17 1 Glass Sight 089257 18 1 Nut Hex Jam 5 8 11 Zinc Pltd 15 22 6 19 1 Plug Vent 089258 20 1 Bracket Support Pump F...

Page 16: ...N M 5727 45 1 Plug Pipe Sq 1 8 NPT Black 625 00860 46 2 Plug Pipe 3 4 NPT Galvanized 625 01247 47 2 Nut Handle 1 2 13 M 6499 48 2 Stud 1 2 13 x 2 00 Lg Steel M 2614 49 2 Washer 1 2 Zinc Pltd 625 0110...

Page 17: ...Pump Models CT6QP PO6LB 10N 17...

Page 18: ...F 16 1 Gasket Plate Closure Vellumoid M 9241 17 1 Bolt Eye 5 8 11 Steel M 5087 18 1 Nut Hex Jam 5 8 11 Zinc Pltd 15 22 6 19 1 Glass Sight 089257 20 1 Plug Vent 089258 21 1 Bearing Ball M 2575 22 1 Ga...

Page 19: ...9 D 1 Impeller PO6LC 13B FP 4369 B 1 Impeller PO6LC 14X FP 4369 57 1 Key 3 8 Sq x 2 50 Lg PO6LB ONLY M 4341 1 Key 3 8 Sq x 2 13 Lg PO6LC ONLY 525 00358 58 1 Rubber Strip 1 2 Sq x 72 Lg M 5633 D 59 1 R...

Page 20: ...NOTES 20...

Page 21: ...f the warranty contact your local Crane Pumps Systems Inc Distributor RETURNED GOODS RETURN OF MERCHANDISE REQUIRES A RETURNED GOODS AUTHORIZATION CONTACT YOUR LOCAL CRANE PUMPS SYSTEMS INC DISTRIBUTO...

Page 22: ...field performance Any additional guarantees in the nature of performance specifications must be in writing and such writing must be signed by our authorized representative Due to inaccuracies in fiel...

Page 23: ...Person in Charge of Pump Phone Purchased from Crane Pumps Systems Representative Distributor Pumps Model Brand Part Number Trailer type Skid Mounted Contractor Trailer Highway Trailer Other Condition...

Page 24: ...of Company Date I Certify this report to be accurate Name of Start Up person Employed by Date Date and Time of Start Up Present at Start Up Engineer Operator Contractor Other To be filled out by fact...

Page 25: ...RIAL NO PART NO BRAND FOLD HERE IMPORTANT WARRANTY REGISTRATION Your product is covered by the enclosed Warranty Complete the Warranty Registration Form and returned to Crane Pumps Systems Inc Warrant...

Page 26: ...CRANE PUMPS SYSTEMS INC WARRANTY SERVICE GROUP 420 THIRD STREET P O BOX 603 PIQUA OHIO 45356 0603 U S A PLACE STAMP HERE FOLD HERE AND TAPE DO NOT STAPLE...

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