Crown Boiler 32-380ECS Installation Supplement Manual Download Page 9

equipped with a reset button which must be pressed to restore normal burner operation. An open blocked vent switch is 

indicative of a problem with the vent system. If  the blocked vent switch opens, the cause of the venting problem must be 

found and corrected by a qualified gas service technician before the blocked vent switch is reset.

Sequence of Operation - Water Boiler, Less Tankless Heater

1) When the boiler is energized, 24 volts is immediately applied to terminals “1” (blue) and “4” (yellow) on the vent 

damper. Assuming that there is no call for heat, and that the damper switch is in the “automatic” position, the damper (if 

used) will close. 

2) A call for heat from the thermostat energizes relay coil 1R (the relay on the L8148E), causing contacts 1R1 and 1R2 to 

make. Contact 1R1 starts the circulator. Contact 1R2 sends power to the high limit.

3) Assuming that the high limit is made, current will flow to pin terminal #2 (orange) at the vent damper (if used) and the 

damper will open.

4) Once the vent damper is fully open, an end switch inside the damper will make, energizing pin #3 (red) at the damper. 

This pin is connected through the damper harness to terminal “B1” on the L8148E. At this point in the operating sequence, 

24 volts is present across “B1” and “B2”. 

 

5) Under normal conditions, the blocked vent switch is made. Voltage will therefore immediately appear across the “24V” 

and “24V (GND)” terminals on the ignition module.

6) Upon application of voltage across the “24V” and “24V (GND)” terminals, the ignition module will start an ignition 

spark at the pilot and apply 24 volts across the pilot valve (terminals “PV” and “MV/PV”).

 

7) Once the pilot is established, the pilot flame will act as a diode, converting the AC current at the electrode to a half wave 

DC current at the pilot’s ground strap. This DC current flows through the boiler to the “GND (BURNER)” connection on 

the ignition module. For the ignition module to recognize that a pilot flame is present, the DC current flowing into this ter-

minal must be in excess of approximately 1.0 uA.

 

8) Once the ignition module detects the presence of a pilot flame, voltage is applied across the main valve (terminals “MV” 

and “MV/PV”), opening the valve and establishing main flame.

 

9) The way in which the ignition module handles failure to establish pilot or the loss of  an already established pilot depends 

upon the exact ignition module supplied with the boiler. For more information on module operation, consult the ignition 

module instructions supplied with the boiler or the local Crown representative.

 

Sequence of Operation, Intermittent Ignition, With Tankless Heater 

1) If the boiler water temperature is less than the  low limit setting minus the differential setting, terminals “R” and “B” in 

the L8124E are made through the low limit switch. The low limit switching action is SPDT with “R” being common. “R” 

and “W” are therefore open whenever “R” and “B” are made. This means that while “R” and “B” are made relay coil R1 is 

deenergized, regardless of whether or not there is a call for heat. The circulator will therefore not operate if the boiler water 

temperature is too low to generate domestic hot water. 

2) Assuming that the high limit is made, current will flow to terminal “B1” on the L8124E.

3) Under normal conditions, the blocked vent switch is made. Voltage will therefore immediately appear across the “24V” 

and “24V (GND)” terminals on the ignition module.

4) Upon application of voltage across the “24V” and “24V (GND)” terminals, the ignition module will start an ignition 

spark at the pilot and apply 24 volts across the pilot valve (terminals “PV” and “MV/PV”). 

5) Once the pilot is established, the pilot flame will act as a diode, converting the AC current at the electrode to a half wave 

DC current at the pilot’s ground strap. This DC current flows through the boiler to the “GND (BURNER)” connection on 

the ignition module. For the ignition module to recognize that a pilot flame is present, the DC current flowing into this ter-

minal must be in excess of approximately 1.0 uA.

7

Summary of Contents for 32-380ECS

Page 1: ...ral Draft Steam or Water Boilers Installation SUPPLEMENT FOR 32 380ECS 32 475ECS EQUIPPED WITH 24 VOLT CONTROL SYSTEMS Warning Improper installation adjustment alteration service or maintenance can ca...

Page 2: ......

Page 3: ...R Net Rating MBH Steam 228 I B R Net Rating ft2 Steam 950 Combustion Effy 80 5 Steam Water Volume to Normal Water Line Gal 24 51 Water Boiler Volume Gal 34 13 Output BHP 9 1 Arrangement of Steam Rise...

Page 4: ...ng Figures D and F in the Wiring section show typical damper orientation 4 Install vent connector pipe and vent fittings from vent damper outlet to chimney or gas vent Secure with sheet metal screws a...

Page 5: ...e wiring in the junction box as shown in Figure A Route the damper harness to the damper as shown in Figure D using care to make sure that it does not come in contact with the draft hood or steam pipi...

Page 6: ...BLUE LEADS ARE JUMPED TOGETHER USING RED JUMPER WIRE RD RD RD ALARM ALARM 2 NOTE 2 2 WHEN DAMPER IS NOT USED DAMPER HARNESS IS REPLACED WITH JUMPER PLUG PILOT VALVE MAIN VALVE TH TR ROBERTSHAW 7000DER...

Page 7: ...into this ter minal must be in excess of approximately 1 0 uA 9 Once the ignition module detects the presence of a pilot flame voltage is applied across the main valve terminals MV and MV PV opening t...

Page 8: ...OW LIMIT HONEYWELL L8124E TH TR ROBERTSHAW 7000DERHC GAS VALVE PILOT VALVE MAIN VALVE RD RD RD YE RD RD YE ALARM ALARM Figure C Water Boiler Wiring With Tankless Heater Figure D Steam Boiler Control I...

Page 9: ...le to recognize that a pilot flame is present the DC current flowing into this ter minal must be in excess of approximately 1 0 uA 8 Once the ignition module detects the presence of a pilot flame volt...

Page 10: ...Figure F Water Boiler Control Installation Less Tankless Heater Version Shown Figure E Blocked Vent Switch Installation 8...

Page 11: ...allowable temperature is 250 F If the high limit opens the vent damper will close if the damper switch is in the automatic posi tion The circulator will continue to operate as long as there is a call...

Page 12: ...1063 1 REAR TIE ROD CHANNEL BRACKET 310311 1 1 5 8 X 4 STUD 900309 1 1 5 8 USS WASHER 900312 2 2 5 8 NUT 900311 2 2 JACKET REAR PANEL SUPPORT BRACKET 310310 1 1 JACKET TOP SUPPORT BRACKET 310320 1 1 1...

Page 13: ...X 7 8 HEX HD CAP SCREW 900450 12 10 X 1 2 SHEET METAL SCREW 90 212 5 NYLON CABLE CLAMP 960030 3 1 1 2 NPT BLK PLUG 95 143 2 1 NPT BLK PLUG 950100 2 3 4 NPT BLK PLUG 95 048 4 1 2 NPT BLK PLUG 95 052 7...

Page 14: ...E 95 070 1 1 2 X 1 4 BRASS BUSHING 95 146 2 1 2 X 3 BR NIPPLES 95 116 2 1 2 BR UNION 95 150 2 1 2 X CL BRASS NIPPLES 95 147 2 BLANK COIL PLATE 270003 2 COIL GASKET 270001 2 3 8 USS FLAT WASHER 90 036...

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Page 16: ...PN 980895 05 10 Tel 215 535 8900 Fax 215 535 9736 www crownboiler com Manufacturer of Hydronic Heating Products P O Box 14818 3633 I Street Philadelphia PA 19134...

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