Crown Boiler 32-380ECS Installation Supplement Manual Download Page 4

VII Venting

Refer to installation manual. Vent sizing for the 32-380ECS should always be done in accordance with the National Fuel 

Gas Code. 

   A vent damper can be installed on any 32-380ECS or 32-475ECS equipped with a 24 volt control system except for those 

with tankless heaters. If a vent damper is installed, the following components are required:

  • 

Effikal Model GVD-12 Vent Damper: Crown PN 96-038

  • 

Damper Harness (Steam Boilers): Crown PN 9601300

  • 

Damper Harness (Water Boilers): Crown PN 9601550

To install the damper:

1) Open vent damper carton and remove installation instructions. Read the instructions thoroughly before proceeding. Verify 

that vent damper is same size as draft diverter outlet (12”). Unpack vent damper carefully. 

Do not force closed damper 

blade. 

Forcing vent damper closed may result in damaged gear train. 

2) Vent damper is factory shipped having approximately ¾” diameter hole in the vent damper blade, which 

must be left 

open even though this boiler is equipped with an intermittent ignition system.

3) Mount the vent damper on the flue collar without modification to either and secure with sheet metal screws. Make 

sure screws do not interfere with damper blade operation. Vent damper blade position indicator must be visible to users.  

Maintain at least 6 inches between the vent damper device and combustible construction. Also make sure that there is 

adequate access to the vent damper for servicing. Figures D and F in the Wiring section show typical damper orientation. 

4) Install vent connector pipe and vent fittings from vent damper outlet to chimney or gas vent. Secure with sheet metal 

screws and support as required.  

5) See the Wiring section of this supplement for instructions on making damper electrical connections. 

VIII Steam Boiler Piping and Trim Installation

Refer to installation manual. The #67 low water cut-off (LWCO) cannot be used as the primary (operating) LWCO on the 

380ECS or 475ECS. Instead, a Hydrolevel CG400 is installed in tapping “G” (Figure 22). A #67 LWCO can be used as 

a redundant LWCO (with or without manual reset) in tappings “E” along with the level glass. The CG400 supplied with 

this boiler uses the same flangeless probe, and is mounted on the boiler in the same manner, as the CG450 described in the 

installation manual at the top of page 28. Install the 32-380ECS near boiler piping in accordance with that shown for the   

32-475 in Figure 27a in the installation manual.

IX Water Boiler Piping

Refer to installation manual. Boilers covered by this supplement which are not equipped with a tankless heater are supplied 

with a Honeywell L8148E limit control installed in Tapping “C” (Figure 29) using the 1/2” well and 1/2 x 1-1/2” bushing 

supplied. Boilers equipped with a tankless heater are supplied with a Honeywell L8124E, which is installed using a 3/4” 

well in the tankless heater. The L4006A shown in the installation manual is not used.   

X Gas Piping - 

Refer to installation manual

WARNING

Install the vent damper directly on top of the boiler so that it is servicing only the boiler.  

2

Summary of Contents for 32-380ECS

Page 1: ...ral Draft Steam or Water Boilers Installation SUPPLEMENT FOR 32 380ECS 32 475ECS EQUIPPED WITH 24 VOLT CONTROL SYSTEMS Warning Improper installation adjustment alteration service or maintenance can ca...

Page 2: ......

Page 3: ...R Net Rating MBH Steam 228 I B R Net Rating ft2 Steam 950 Combustion Effy 80 5 Steam Water Volume to Normal Water Line Gal 24 51 Water Boiler Volume Gal 34 13 Output BHP 9 1 Arrangement of Steam Rise...

Page 4: ...ng Figures D and F in the Wiring section show typical damper orientation 4 Install vent connector pipe and vent fittings from vent damper outlet to chimney or gas vent Secure with sheet metal screws a...

Page 5: ...e wiring in the junction box as shown in Figure A Route the damper harness to the damper as shown in Figure D using care to make sure that it does not come in contact with the draft hood or steam pipi...

Page 6: ...BLUE LEADS ARE JUMPED TOGETHER USING RED JUMPER WIRE RD RD RD ALARM ALARM 2 NOTE 2 2 WHEN DAMPER IS NOT USED DAMPER HARNESS IS REPLACED WITH JUMPER PLUG PILOT VALVE MAIN VALVE TH TR ROBERTSHAW 7000DER...

Page 7: ...into this ter minal must be in excess of approximately 1 0 uA 9 Once the ignition module detects the presence of a pilot flame voltage is applied across the main valve terminals MV and MV PV opening t...

Page 8: ...OW LIMIT HONEYWELL L8124E TH TR ROBERTSHAW 7000DERHC GAS VALVE PILOT VALVE MAIN VALVE RD RD RD YE RD RD YE ALARM ALARM Figure C Water Boiler Wiring With Tankless Heater Figure D Steam Boiler Control I...

Page 9: ...le to recognize that a pilot flame is present the DC current flowing into this ter minal must be in excess of approximately 1 0 uA 8 Once the ignition module detects the presence of a pilot flame volt...

Page 10: ...Figure F Water Boiler Control Installation Less Tankless Heater Version Shown Figure E Blocked Vent Switch Installation 8...

Page 11: ...allowable temperature is 250 F If the high limit opens the vent damper will close if the damper switch is in the automatic posi tion The circulator will continue to operate as long as there is a call...

Page 12: ...1063 1 REAR TIE ROD CHANNEL BRACKET 310311 1 1 5 8 X 4 STUD 900309 1 1 5 8 USS WASHER 900312 2 2 5 8 NUT 900311 2 2 JACKET REAR PANEL SUPPORT BRACKET 310310 1 1 JACKET TOP SUPPORT BRACKET 310320 1 1 1...

Page 13: ...X 7 8 HEX HD CAP SCREW 900450 12 10 X 1 2 SHEET METAL SCREW 90 212 5 NYLON CABLE CLAMP 960030 3 1 1 2 NPT BLK PLUG 95 143 2 1 NPT BLK PLUG 950100 2 3 4 NPT BLK PLUG 95 048 4 1 2 NPT BLK PLUG 95 052 7...

Page 14: ...E 95 070 1 1 2 X 1 4 BRASS BUSHING 95 146 2 1 2 X 3 BR NIPPLES 95 116 2 1 2 BR UNION 95 150 2 1 2 X CL BRASS NIPPLES 95 147 2 BLANK COIL PLATE 270003 2 COIL GASKET 270001 2 3 8 USS FLAT WASHER 90 036...

Page 15: ......

Page 16: ...PN 980895 05 10 Tel 215 535 8900 Fax 215 535 9736 www crownboiler com Manufacturer of Hydronic Heating Products P O Box 14818 3633 I Street Philadelphia PA 19134...

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