Crown Boiler 32-380ECS Installation Supplement Manual Download Page 11

 

6) Once the ignition module detects the presence of a pilot flame, voltage is applied across the main valve (terminals “MV” 

and “MV/PV”), opening the valve and establishing main flame. 

7) The way in which the ignition module handles failure to establish pilot or the loss of  an already established pilot depends 

upon the exact ignition module supplied with the boiler. For more information on module operation, consult the ignition 

module instructions supplied with the boiler or the local Crown representative.

8) The boiler will fire until the boiler water temperature is approximately equal to the low limit setting. Once the water 

temperature reaches this point, “R” and “B” open and “R” and “W” make. At this point, a call for heat from the thermostat 

will energize 1R, making contacts 1R1 and 1R2. Contacts 1R1 energize the circulator. Contacts 1R2 switch current from 

the “hot” side of the transformer secondary to the high limit switch. If the high limit is made, current flows to terminal “B1” 

and the ignition sequence is then the same as it is for a call for burner operation from the low limit (see (3) above). 

Safety Control Operation - Water Boilers

High Limit - Interrupts main burner operation when the supply water temperature exceeds set point. Maximum allowable 

temperature is 250°F.  If the high limit opens, the vent damper will close if the damper switch is in the “automatic” posi-

tion. The circulator will continue to operate as long as there is a call for heat, regardless of the status of the high limit (if 

the boiler is equipped with a tankless coil, the low limit switch will prevent the circulator from operating if the boiler water 

temperature is too low). Burner operation automatically resumes when the supply water temperature falls below set point. 

Blocked Vent (“Spill”) Switch - Automatically interrupts main burner operation in the event that flue gas spills from 

the draft diverter opening. This switch is equipped with a reset button which must be pressed to restore normal burner 

operation. An open blocked vent switch is indicative of a problem with the vent system. If  the blocked vent switch opens, 

the cause of the venting problem must be found and corrected by a qualified gas service technician before the blocked vent 

switch is reset.

XII - Start-up and Checkout - 

In addition to start-up procedure shown in the installation manual, also verify 

that the vent damper (if installed) is in the open position when the burners are firing.

XIII Service in Maintenance

 - Refer to installation manual. 

XIV Parts

 - Parts lists on following pages describe cartons and components unique to the 32-380ECS and 32-475ECS. 

Refer to the installation manuals where indicated for universal parts lists.  

9

Summary of Contents for 32-380ECS

Page 1: ...ral Draft Steam or Water Boilers Installation SUPPLEMENT FOR 32 380ECS 32 475ECS EQUIPPED WITH 24 VOLT CONTROL SYSTEMS Warning Improper installation adjustment alteration service or maintenance can ca...

Page 2: ......

Page 3: ...R Net Rating MBH Steam 228 I B R Net Rating ft2 Steam 950 Combustion Effy 80 5 Steam Water Volume to Normal Water Line Gal 24 51 Water Boiler Volume Gal 34 13 Output BHP 9 1 Arrangement of Steam Rise...

Page 4: ...ng Figures D and F in the Wiring section show typical damper orientation 4 Install vent connector pipe and vent fittings from vent damper outlet to chimney or gas vent Secure with sheet metal screws a...

Page 5: ...e wiring in the junction box as shown in Figure A Route the damper harness to the damper as shown in Figure D using care to make sure that it does not come in contact with the draft hood or steam pipi...

Page 6: ...BLUE LEADS ARE JUMPED TOGETHER USING RED JUMPER WIRE RD RD RD ALARM ALARM 2 NOTE 2 2 WHEN DAMPER IS NOT USED DAMPER HARNESS IS REPLACED WITH JUMPER PLUG PILOT VALVE MAIN VALVE TH TR ROBERTSHAW 7000DER...

Page 7: ...into this ter minal must be in excess of approximately 1 0 uA 9 Once the ignition module detects the presence of a pilot flame voltage is applied across the main valve terminals MV and MV PV opening t...

Page 8: ...OW LIMIT HONEYWELL L8124E TH TR ROBERTSHAW 7000DERHC GAS VALVE PILOT VALVE MAIN VALVE RD RD RD YE RD RD YE ALARM ALARM Figure C Water Boiler Wiring With Tankless Heater Figure D Steam Boiler Control I...

Page 9: ...le to recognize that a pilot flame is present the DC current flowing into this ter minal must be in excess of approximately 1 0 uA 8 Once the ignition module detects the presence of a pilot flame volt...

Page 10: ...Figure F Water Boiler Control Installation Less Tankless Heater Version Shown Figure E Blocked Vent Switch Installation 8...

Page 11: ...allowable temperature is 250 F If the high limit opens the vent damper will close if the damper switch is in the automatic posi tion The circulator will continue to operate as long as there is a call...

Page 12: ...1063 1 REAR TIE ROD CHANNEL BRACKET 310311 1 1 5 8 X 4 STUD 900309 1 1 5 8 USS WASHER 900312 2 2 5 8 NUT 900311 2 2 JACKET REAR PANEL SUPPORT BRACKET 310310 1 1 JACKET TOP SUPPORT BRACKET 310320 1 1 1...

Page 13: ...X 7 8 HEX HD CAP SCREW 900450 12 10 X 1 2 SHEET METAL SCREW 90 212 5 NYLON CABLE CLAMP 960030 3 1 1 2 NPT BLK PLUG 95 143 2 1 NPT BLK PLUG 950100 2 3 4 NPT BLK PLUG 95 048 4 1 2 NPT BLK PLUG 95 052 7...

Page 14: ...E 95 070 1 1 2 X 1 4 BRASS BUSHING 95 146 2 1 2 X 3 BR NIPPLES 95 116 2 1 2 BR UNION 95 150 2 1 2 X CL BRASS NIPPLES 95 147 2 BLANK COIL PLATE 270003 2 COIL GASKET 270001 2 3 8 USS FLAT WASHER 90 036...

Page 15: ......

Page 16: ...PN 980895 05 10 Tel 215 535 8900 Fax 215 535 9736 www crownboiler com Manufacturer of Hydronic Heating Products P O Box 14818 3633 I Street Philadelphia PA 19134...

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