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11

PREVENTIVE MAINTENANCE

 

For better functioning and durability of your vacuum pump, some procedures are needed. 

Preventive maintenance correspond to the 

accomplishment of all procedures below

.

PERIODICITY

MAINTENANCE

DAILY

Vacuum pump internal cleaning:

It is recommended that a specific product for this purpose be used, for example, a 
detergent  which  is  suitable  to  disinfect  and  dissolve  residues  inside  the  vacuum 
system,  for  it  will  reduce  the  need  of  cleaning  and  keep  the  suction  capacity 
through duct clearance. To perform this kind of cleaning, proceed according to the 
cleaning product manufacturer’s instructions.

Residue filter cleaning:

Open the filter cover by turning it counterclockwise (Fig. 10, page 9), remove-it and 
discard the residue in appropriate place. Wash the cover of the residue filter and 
filtering  element,  verify  if  the  gasket  inside  the  cover  is  properly  placed,  and 
reposition the residue filter. If the gasket is damaged, replace-it. To buy extra filtering 
elements, consult your local Cristófoli authorized dealer. 

ATTENTION! Never forget to 

reposition the filtering element of the residue filter. Small fragments are enough 
to damage the internal components of the vacuum pump.

MONTHLY

External cleaning:

Unplug the power cord and perform cleaning with a feather duster or a soft cloth, 
slightly moistened with water and biodegradable neutral detergent, after it, clean 
with  a  cloth,  moistened  with  70%  alcohol  and  1%  peracetic  acid.  Never  use 
solvents or petroleum derivatives. Verify the openings at the bottom of the motor, if 
there’s dirtiness accumulation on it, perform cleaning.

YEARLY

General revision and flow limiter regulation

 (we recommend that this procedure 

be performed by an authorized technical assistance):

Unplug  the  power  cord  and  close  the  water  supply  valve.  Remove  the  hose 
connected to the water supply valve. Remove the filtering screen and take the flow 
limiter out of the water inlet with a needle nose plier. Rotate the tip of the flow limiter 
counterclockwise,  taking  care  not  to  damage  the  internal  rubber  disc.  After 
removing, wash the parts below running water. When mounting it, take care not to 
press the rubber disc. Reposition the set back to the valve. Reconnect the hose to 
the water inlet. Turn on the vacuum pump and make the measuring test again.

Measuring test (water consumption):

 Disconnect the hose from the drain exit of the 

vacuum  pump.  Use  a  measuring  cup  with  ml  (millilitre)  scale  and  a  stopwatch. 
Activate the vacuum pump, wait for 3 to 5 minutes, until the flow of expelled water 
stay constant. Place the measuring cup at the vacuum pump water exit and collect 
the expelled water for 1 minute. After this time, observe if the amount of expelled 
water is 160 ml. If the result taken is different from the indicated value, perform the 
procedure again.

Table 4

C R I S T Ó F O L I

V A C U U M  P U M P S

I N S T R U C T I O N 

M A N U A L 

Summary of Contents for SuperGap Evolution 2

Page 1: ... better serve its customers To fulfill all the requirements of the applicable standards promote the continuous improvement of its quality and environmental standards prevent pollution reduce its environmental impact and continuously train its staff achieving therefore a sustainable and profitable maximization of its value Rev 2 CRISTÓFOLI S MISSION CRISTÓFOLI QUALITY AND ENVIRONMENTAL POLICY Crist...

Page 2: ...commendations and Warnings Installation Instructions Safety Devices Component Description How To Use the SuperGap Evolution Vacuum Pump How To Identify Your Autoclave Technical Data Preventive Maintenance Troubleshooting Quality Control How To Proceed When Service Is Needed Guidance For Final Disposal Of The Equipment Warranty Terms 03 04 04 04 05 09 09 09 10 10 11 12 13 13 14 15 ...

Page 3: ...ection Terminal Date of Manufacture 3 Keep Dry Recyclable Keep out of sunlight This side up Fragile handle with care LOT SN Serial Number Lot number ISO 13485 13485 DE S G A E M S E T T Ã S I O S C R I S T Ó F O L I V A C U U M P U M P S I N S T R U C T I O N M A N U A L ...

Page 4: ...ues from odontological treatments or surgeries INTENDED USE RECOMMENDATIONS AND WARNINGS Read all instructions of this manual before using your SuperGap Evolution The incorrect use may result in malfunction and or accidents For your safety when performing any kind of maintenance remember to unplug the power cord and use PPE Personal Protective Equipment Do not allow patients especially kids to get...

Page 5: ... voltage device and it leaves the factory adjusted for 220 V For 127 V operation reposition the selector switch placed at the back of the equipment Fig 9 page 9 See How To Identify Your Vacuum Pump Fig 11 page 10 For installation use a grounded outlet 2 Pins Grounding 20 A plugging phase neutral or phase phase at the side pins and grounding at the middle pin Never plug the grounding on neutral Ele...

Page 6: ...ressure must be around 3 to 40 wcm water column meters above 20 wcm it could be possible to hear an acute sound from the flow regulator Connect the hose with a 90 angle to the water inlet at the front of the vacuum pump Fig 8 page 9 and the other side to the water valve The water flow regulation is automatically done by an internal device Fig 8 page 9 SUCTION The pipe that connects the dental unit...

Page 7: ...tall the noise reducer Fig 3 observing the arrow that indicates flow direction Figs 3 and 4 Attention The incorrect installation of the noise reducer backwards will cause damage to the vacuum pump Connect the R L adapter to the drain exit of the dental unit after it connect the hose to the adapter and fasten it with the clamp Note The vacuum pump and the cuspidor may be connected to the same drain...

Page 8: ... most distant from the dental unit vacuum pump SuperGap 2 10 m max 32 mm Model Pipes length Pipes diameter Table 2 Fig 5 Fig 6 Strip Connector Residue Filter Voltage Selector Switch Identification Label Fig 7 45 C R I S T Ó F O L I V A C U U M P U M P S I N S T R U C T I O N M A N U A L ...

Page 9: ...se it is necessary to wait for 2 minutes until the vacuum system is filled with water To turn on the vacuum pump just take the suction instrument out from it s support and to turn it off get the instrument into the support again so the vacuum pump will be automatically deactivated At the end of the workday clean the residue filter Fig 10 See Preventive Maintenance Page 11 HOW TO USE THE SUPERGAP E...

Page 10: ...ification This equipment is manufactured by Cristófoli Biossegurança company whose the Quality Management System is certified by and in accordance with ISO 13485 2003 I Suitable for up to 4 dental units 14 6 kg 13 5 kg 23 2 cm x 23 5 cm x 35 cm 27 cm x 27 cm x 39 cm 127 220V AC single phase 60 Hz 0 16 l min 560 W 3 4 HP 0 56 h kW 300 liters min 3450 620 mm Hg 78 dB 70 0 a 75 70 106 kPa 5 ºC a 40 º...

Page 11: ...and biodegradable neutral detergent after it clean with a cloth moistened with 70 alcohol and 1 peracetic acid Never use solvents or petroleum derivatives Verify the openings at the bottom of the motor if there s dirtiness accumulation on it perform cleaning YEARLY General revision and flow limiter regulation we recommend that this procedure be performed by an authorized technical assistance Unplu...

Page 12: ...m tip remove de rivets and the cover locate the fuse and replace it by a new one Take out the the pushed plastic pins place the lid again and the plastic rivets Note To place the rivets insert the plastic pins at the center of the rivets about 2 mm put the rivets inside the holes and push the pins until they get alined with the rivets to lock it See Safety Devices Item 1 page 9 If the problem pers...

Page 13: ...e date of manufacture found in the identification label located in the back of the equipment Fig 6 page 8 and a description of the problem Always contact your local dealer If you have problems contacting your dealer contact us through our website www cristofoli com HOW TO PROCEED WHEN SERVICE IS NEEDED THE VACUUM PUMP STOPS AND DOES NOT SWITCH ON The motor is overheated and the thermal fuse was ac...

Page 14: ...EQUIPAMENTOS DE BIOSSEGURANÇA LTDA strongly recommends users of their products to seek the best destination when disposing equipment or components taking into account the materials recycling legislation effective in each country We advise you to take your equipment to specialized recycling companies that due to the continuous and fast paced development of new recycling technologies and materials r...

Page 15: ...ng from natural causes such as floods lightning etc Sinister theft or robbery Damage caused by accidents such as dents drops short circuits fire etc Problems due to failure of the power supply and or building wiring Improper use installation of the equipment and or plugging it into an incorrect voltage outlet Removal and or tampering of the serial number shown in the identification label of the pr...

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