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GLASS  DRILL INSTRUCTION  MANUAL

PRODUCT MANUAL

crlaurence.com

C.R. Laurence Co., Inc.    

    2503 E. Vernon Ave., Los Angeles, CA 90058     

    1.800.421.6144      

    crlaurence.com

NOVEMBER 2020

P. 5

1 . SAFETY PRECAUTIONS FOR HOT MELT APPLICATOR EQUIPMENT

This manual contains important safety information and instructions. Failure to comply with these instructions can result in 

death, injury or permanent damage to this equipment and will void the warranty.

1.1 Intended Use

This equipment is designed for use with standard adhesive and sealant materials with flash points above 232 °C (450 °F). 

Use of flammable material or material not compatible with the specifications of this equipment can cause injury to opera-

tor and damage to equipment. 
The manufacturer has designed this equipment for safe operation. Specified models are in compliance with EN 60204-

1:1997. However, heated thermoplastics and other hot melt materials are dangerous and care must be exercised to ensure 

operational safety. Handling must be in accordance with hot melt manufacturer specifications. Never exceed the maximum 

application temperature recommended by the adhesive manufacturer. 
Dispose of hot melt properly. Refer to the Safety Data Sheet (SDS) of the hot melt for recommended disposal methods.

1.2 Personal Safety

Wear the following protection when working on or around this equipment: 
Always wear heat resistant gloves rated to 205 °C (400 °F) and allow all system temperatures to stabilize below 193 °C 

(380 °F) before servicing. Properly ventilate equipment according to MSDS of equipment. 
Trained operators and service technicians should be aware of exposed surfaces of the unit that cannot be practically  

safeguarded. These exposed surfaces may be hot and take time to cool after the unit has been operating. 
Keep parts of the body away from rotating parts. Do not wear loose articles of clothing when operating or servicing units 

with rotating parts. Remove wristwatches, rings, necklaces, or other jewelry and cover or pin up long hair before performing 

any work on or with the unit. 
Trained operators may perform only external equipment adjustments. Trained service technicians must perform internal 

adjustments and service.

1.3 Electrical Safety

Determine voltage of this equipment before installation and confirm compatibility with available power. Equipment must 

be connected to a properly grounded circuit and installed in accordance with all applicable electrical codes. Ground fault 

protection must be provided in supply circuitry at site installation.
Models designed to EN60204-1: 1997 require power cords be approved to a harmonized (HAR) standard and rated for 70 

°C (158 °F). A HAR approved Type B plug and strain relief for power cord are required to meet standard IEC 309. Power 

conducting wires must be nominal 5.3 mm2 (10 AWG) maximum and nominal 2.1 mm2 (14 AWG) minimum.

SS96 Hot Melt Unit  19600-135  Rev. B  10/26/00

1

1 Safety Precautions for Hot Melt Applicator Equipment

This manual contains important safety information and instructions.
Failure to comply with these instructions can result in death, injury or
permanent damage to this equipment and will void the warranty.

1.1 Intended Use

This equipment is designed for use with standard adhesive and sealant
materials with flash points above 232 °C (450 °F). Use of flammable
material or material not compatible with the specifications of this
equipment can cause injury to operator and damage to equipment.
The manufacturer has designed this equipment for safe operation.
Specified models are in compliance with EN 60204-1:1997. However,
heated thermoplastics and other hot melt materials are dangerous and
care must be exercised to ensure operational safety. Handling must be in
accordance with hot melt manufacturer specifications. Never exceed the
maximum application temperature recommended by the adhesive
manufacturer.
Dispose of hot melt properly. Refer to the Materials Safety Data Sheet
(MSDS) of the hot melt for recommended disposal methods.

1.2 Personal Safety

Wear the following protection when working on or around this equipment:
Always wear heat resistant gloves rated to 205 °C (400 °F) and allow all
system temperatures to stabilize below 193 °C (380 °F) before servicing.
Properly ventilate equipment according to MSDS of equipment.
Trained operators and service technicians should be aware of exposed
surfaces of the unit that cannot be practically safeguarded. These
exposed surfaces may be hot and take time to cool after the unit has
been operating.
Keep parts of the body away from rotating parts. Do not wear loose
articles of clothing when operating or servicing units with rotating parts.
Remove wristwatches, rings, necklaces, or other jewelry and cover or pin
up long hair before performing any work on or with the unit.
Trained operators may perform only external equipment adjustments.
Trained service technicians must perform internal adjustments and
service.

1.3 Electrical Safety

Determine voltage of this equipment before installation and confirm
compatibility with available power. Equipment must be connected to a
properly grounded circuit and installed in accordance with all applicable
electrical codes. Ground fault protection must be provided in supply
circuitry at site installation.
Models designed to EN60204-1: 1997 require power cords be approved
to a harmonized (HAR) standard and rated for 70 °C (158 °F). A HAR
approved Type B plug and strain relief for power cord are required to
meet standard IEC 309. Power conducting wires must be nominal
5.3 mm

2

 (10 AWG) maximum and nominal 2.1 mm

2

 (14 AWG) minimum.

1.4 Emergency Power Disconnect

In the event of a malfunction, turn off power to the equipment at the
power off switch and remove source power to the system at the nearest
main disconnect.

1.5 Follow Directions

Read the product manual thoroughly before installation, operation or
maintenance. Failure to do so can result in a serious accident or
equipment malfunction. 

The manufacturer will not be held liable for

injuries or damage caused by misuse of this equipment

.

Wear Safety Goggles

Wear Heat-Resistant

Safety Gloves

Wear Protective Clothing

SS96 Hot Melt Unit  19600-135  Rev. B  10/26/00

1

1 Safety Precautions for Hot Melt Applicator Equipment

This manual contains important safety information and instructions.
Failure to comply with these instructions can result in death, injury or
permanent damage to this equipment and will void the warranty.

1.1 Intended Use

This equipment is designed for use with standard adhesive and sealant
materials with flash points above 232 °C (450 °F). Use of flammable
material or material not compatible with the specifications of this
equipment can cause injury to operator and damage to equipment.
The manufacturer has designed this equipment for safe operation.
Specified models are in compliance with EN 60204-1:1997. However,
heated thermoplastics and other hot melt materials are dangerous and
care must be exercised to ensure operational safety. Handling must be in
accordance with hot melt manufacturer specifications. Never exceed the
maximum application temperature recommended by the adhesive
manufacturer.
Dispose of hot melt properly. Refer to the Materials Safety Data Sheet
(MSDS) of the hot melt for recommended disposal methods.

1.2 Personal Safety

Wear the following protection when working on or around this equipment:
Always wear heat resistant gloves rated to 205 °C (400 °F) and allow all
system temperatures to stabilize below 193 °C (380 °F) before servicing.
Properly ventilate equipment according to MSDS of equipment.
Trained operators and service technicians should be aware of exposed
surfaces of the unit that cannot be practically safeguarded. These
exposed surfaces may be hot and take time to cool after the unit has
been operating.
Keep parts of the body away from rotating parts. Do not wear loose
articles of clothing when operating or servicing units with rotating parts.
Remove wristwatches, rings, necklaces, or other jewelry and cover or pin
up long hair before performing any work on or with the unit.
Trained operators may perform only external equipment adjustments.
Trained service technicians must perform internal adjustments and
service.

1.3 Electrical Safety

Determine voltage of this equipment before installation and confirm
compatibility with available power. Equipment must be connected to a
properly grounded circuit and installed in accordance with all applicable
electrical codes. Ground fault protection must be provided in supply
circuitry at site installation.
Models designed to EN60204-1: 1997 require power cords be approved
to a harmonized (HAR) standard and rated for 70 °C (158 °F). A HAR
approved Type B plug and strain relief for power cord are required to
meet standard IEC 309. Power conducting wires must be nominal
5.3 mm

2

 (10 AWG) maximum and nominal 2.1 mm

2

 (14 AWG) minimum.

1.4 Emergency Power Disconnect

In the event of a malfunction, turn off power to the equipment at the
power off switch and remove source power to the system at the nearest
main disconnect.

1.5 Follow Directions

Read the product manual thoroughly before installation, operation or
maintenance. Failure to do so can result in a serious accident or
equipment malfunction. 

The manufacturer will not be held liable for

injuries or damage caused by misuse of this equipment

.

Wear Safety Goggles

Wear Heat-Resistant

Safety Gloves

Wear Protective Clothing

SS96 Hot Melt Unit  19600-135  Rev. B  10/26/00

1

1 Safety Precautions for Hot Melt Applicator Equipment

This manual contains important safety information and instructions.
Failure to comply with these instructions can result in death, injury or
permanent damage to this equipment and will void the warranty.

1.1 Intended Use

This equipment is designed for use with standard adhesive and sealant
materials with flash points above 232 °C (450 °F). Use of flammable
material or material not compatible with the specifications of this
equipment can cause injury to operator and damage to equipment.
The manufacturer has designed this equipment for safe operation.
Specified models are in compliance with EN 60204-1:1997. However,
heated thermoplastics and other hot melt materials are dangerous and
care must be exercised to ensure operational safety. Handling must be in
accordance with hot melt manufacturer specifications. Never exceed the
maximum application temperature recommended by the adhesive
manufacturer.
Dispose of hot melt properly. Refer to the Materials Safety Data Sheet
(MSDS) of the hot melt for recommended disposal methods.

1.2 Personal Safety

Wear the following protection when working on or around this equipment:
Always wear heat resistant gloves rated to 205 °C (400 °F) and allow all
system temperatures to stabilize below 193 °C (380 °F) before servicing.
Properly ventilate equipment according to MSDS of equipment.
Trained operators and service technicians should be aware of exposed
surfaces of the unit that cannot be practically safeguarded. These
exposed surfaces may be hot and take time to cool after the unit has
been operating.
Keep parts of the body away from rotating parts. Do not wear loose
articles of clothing when operating or servicing units with rotating parts.
Remove wristwatches, rings, necklaces, or other jewelry and cover or pin
up long hair before performing any work on or with the unit.
Trained operators may perform only external equipment adjustments.
Trained service technicians must perform internal adjustments and
service.

1.3 Electrical Safety

Determine voltage of this equipment before installation and confirm
compatibility with available power. Equipment must be connected to a
properly grounded circuit and installed in accordance with all applicable
electrical codes. Ground fault protection must be provided in supply
circuitry at site installation.
Models designed to EN60204-1: 1997 require power cords be approved
to a harmonized (HAR) standard and rated for 70 °C (158 °F). A HAR
approved Type B plug and strain relief for power cord are required to
meet standard IEC 309. Power conducting wires must be nominal
5.3 mm

2

 (10 AWG) maximum and nominal 2.1 mm

2

 (14 AWG) minimum.

1.4 Emergency Power Disconnect

In the event of a malfunction, turn off power to the equipment at the
power off switch and remove source power to the system at the nearest
main disconnect.

1.5 Follow Directions

Read the product manual thoroughly before installation, operation or
maintenance. Failure to do so can result in a serious accident or
equipment malfunction. 

The manufacturer will not be held liable for

injuries or damage caused by misuse of this equipment

.

Wear Safety Goggles

Wear Heat-Resistant

Safety Gloves

Wear Protective Clothing

Summary of Contents for CRL SS96

Page 1: ...DRILL INSTRUCTION MANUAL PRODUCT MANUAL crlaurence com C R Laurence Co Inc 2503 E Vernon Ave Los Angeles CA 90058 1 800 421 6144 crlaurence com NOVEMBER 2020 AVDB3413_11 20 SS96 Hot Melt Unit Cat No...

Page 2: ...manufacturer recommended materials in this system Fire explosion personal injury property and equipment damage can result if improper or unsafe materials are used Disconnect electrical power from exte...

Page 3: ...2 2 FEATURES 7 3 SPECIFICATIONS 8 3 1 ELECTRICAL 8 3 2 PHYSICAL 8 3 3 PERFORMANCE 8 3 4 ENVIRONMENTAL 8 3 5 DIMENSIONS 9 4 INSTALLATION 9 4 1 SETUP 9 4 2 COMPONENT INSTALLATION 9 4 3 ELECTRICAL CIRCUI...

Page 4: ...PREVENTIVE MAINTENANCE 15 6 1 1 MONTHLY INSPECTION PROCEDURE 15 7 TROUBLESHOOTING 15 8 REPAIR AND REPLACEMENT 17 8 1 HOSE REPLACEMENT 17 8 1 1 REMOVAL OF EXISTING HOSE 17 8 1 2 INSTALLATION OF NEW HOS...

Page 5: ...ntains important safety information and instructions Failure to comply with these instructions can result in death injury or permanent damage to this equipment and will void the warranty 1 1 Intended...

Page 6: ...ut WARNING Indicates a hazard which if not avoided can result in serious injury or equipment and property damage CAUTION Indicates a hazard which if not avoided can result in minor injury or equipment...

Page 7: ...oise No compressed air Positive displacement V1 675 gear pump A pump warm up thermostat protects the pump drive mechanism by preventing operation below a safe temperature level Tank and hose handgun t...

Page 8: ...un 120 W Breaker rating 15 A 3 2 Physical Tank capacity 4 5 kg 10 lb Hose capacity 1 no 8 hose Shipping weight 29 1 kg 64 lb 3 3 Performance Warm up time 45 60 minutes Melt rate 3 6 kg hr 8 lb hr Visc...

Page 9: ...7 Use level mounting surface to prevent warping of melt unit and misalignment of pump and motor shaft 8 Using the base mounting holes bolt melt unit to a durable mounting surface in accordance with i...

Page 10: ...h is located on switched handguns and is wired into the melt unit between terminal block locations TA 9 and TA 9a SS96 Hot Melt Unit 19600 135 Rev B 10 26 00 CAUTION To avoid possible system damage al...

Page 11: ...Valve not shown Controls the amount of adhesive available at the applicator by a pump pressure bypass valve or flow control valve attached to the gear pump Adjust on the right side of the melt unit R...

Page 12: ...inimum temperature specified by hot melt manu facturer 2 Open front control panel 3 To raise melt tank temperature turn tank temperature controller adjustment shaft 1 clockwise with screwdriver See il...

Page 13: ...below 4 To lower melt tank temperature turn adjustment shaft 1 counter clockwise with screwdriver The melt tank temperature controller range is 260 C 500 F for one 320 rotation of the adjustment shaf...

Page 14: ...DANGER To avoid personal injury follow all safety labels Failure to properly operate and maintain equipment can lead to serious injury Wear protective clothing safety goggles and safety gloves Hot me...

Page 15: ...6 Check incoming control voltage to terminal blocks 7 Check tank controller for proper operation 8 Compare wire connections to electrical schematic to ensure melt unit is properly wired 9 If problem p...

Page 16: ...device Do not touch applicator by hand to determine temperature Refer to handgun manual Adhesive output too high 1 Decrease system fluid pressure with flow control valve If no change remove nozzle an...

Page 17: ...filter flow control valve or hose Turn pump switch off and depress trigger on handgun until there is no flow Air trapped in the system or in a component can form a pressure pocket Loosen fittings caut...

Page 18: ...pressurizing system and re tighten when hot Check all electrical connections for continuity i Re tighten hydraulic fitting after unit has reached operating temperature SS96 Hot Melt Unit 19600 135 Rev...

Page 19: ...ch ON 17 Adjust controller as specified in Section 5 3 2 Hose Temperature Controller 18 Calibrate actual inside temperature with thermostat setting using pyrometer and bead sensor SS96 Hot Melt Unit 1...

Page 20: ...e explosion personal injury property and equipment damage can result if improper or unsafe materials are used Disconnect electrical power from external source to melt unit before undertaking maintenan...

Page 21: ...on allow melt unit to heat up to normal operating temperature turn pump motor on 14 Tighten screws 3 in a crisscross pattern while motor is operating to align pump shaft SS96 Hot Melt Unit 19600 135...

Page 22: ...e undertaking maintenance or troubleshooting Failure to disconnect power can result in fatal electrical shock Depressurize system before performing any maintenance to pump pump filter flow control val...

Page 23: ...age can result if improper or unsafe materials are used Disconnect electrical power from external source to melt unit before undertaking maintenance or troubleshooting Failure to disconnect power can...

Page 24: ...eter 79014 6 Switch circuit breaker 115 VAC 12015 1 7 Indicator light red 12030 1 8 Indicator light amber 12030 10 9 Blank switch cover 12011 3 10 Kit tank controller 79006 11 Seal pump shaft 70006 1...

Page 25: ...geles CA 90058 1 800 421 6144 crlaurence com NOVEMBER 2020 P 25 9 PARTS LIST CONT 9 1 SS96 Assembly Drawing Detail A 21 23 Tank Bottom Chassis 20 Detail B 5 6 9 8 7 ON OFF PUMP HEATING OVERTEMP POWER...

Page 26: ...o No 8 JIC 11409 84A 11 Nut hex 1 4 20 UNC 14441 GA 12 O ring flow control valve piston 2 10412 13 High Temp Lube Clear 5 3 oz 11208 Tape Teflon Sealant 1 2 X 0035 15015 2 9 2 Flow Control Valve Assem...

Page 27: ...tion Quantity Part Number 1 Gasket V1 pump 70118 2 Pump V1 675 79048 3 3 O ring pump 10438 4 Shim pump 70032 5 Kit seal pump V1 includes hardware 79081 6 Kit hardware pump V1 79042 9 3 V1 Pump Assembl...

Page 28: ...cer 4 ID x 0 44 OD x 44 45 mm 1 75 in 4 14471 4 6 Wire nuts 12277 2 7 Screw Shc 1 4 20 X 3 Lg 4 14431 GDT 8 Washer split lock 6 35 mm 0 25 in 4 14451 GA 9 Nut 1 4 20 hex 4 14441 GA 9 4 Motor Assembly...

Page 29: ...between the two panes of glass in a finished insulated window Item Description Quantity Part Number L2 Nozzle 3 16 spacing 70218 3 L2 Nozzle 1 4 spacing 70218 4 L2 Nozzle 5 16 spacing 70218 5 L2 Nozz...

Page 30: ...A 12015 1 Pump motor ON OFF switch 115 VAC 2 A 12055 2 Pump warmup thermostat 121 C 250 F 79056 1 Kit tank thermometer 79014 Pump Kit pump V1 675 79048 3 Kit hardware pump V1 79042 Kit pump seal V1 i...

Page 31: ...32 C 450 F 115 VAC 26269 08 N Hose L2 capillary 3 66 m 12 ft 232 C 450 F 115 VAC 26269 12 N L2 standard handgun spare 115 VAC 75085 000 Kit L2 heater 115 VAC 79075 1 Kit microswitch for L2 handgun 790...

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