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16

TROUBLE SHOOTING

CAUTION !

 Always disconnect the pump from the electrical power source before handling.

If the system fails to operate properly, carefully read instructions and perform maintenance recommendations.

If operating problems persist, the following chart may be of assistance in identifying and correcting them:

MATCH “CAUSE” NUMBER WITH CORRELATING “CORRECTION” NUMBER

.

NOTE:

 Not all problems and corrections will apply to each pump model.

PROBLEM

CAUSE

CORRECTION

Pump will not run

1.

 Poor electrical connection, blown fuse, 

tripped breaker or other interruption of power, 

improper power supply.

2.

 Motor or switch inoperative (to isolate 

cause, go to manual operation of pump).

2a.

 Float movement restricted.

2b.

 Switch will not activate pump or is defective.

2c.

 Defective motor

3.

 Insufficient liquid level.

1. Check all electrical connections for 

security. Have electrician measure current 

in motor leads, if current is within ±20% 

of locked rotor Amps, impeller is probably 

locked. If current is 0, overload may be 

tripped. Remove power, allow pump to cool, 

then recheck current.

2a. Reposition pump or clean basin as 

required to provide adequate clearance for 

float.

2b. Disconnect level control. Set ohmmeter 

for a low range, such as 100 ohms full scale 

and connect to level control leads. Actuate 

level control manually and check to see that 

ohmmeter shows zero ohms for closed switch 

and full scale for open switch. (Float Switch).

2c. Check winding insulation (Megger Test) 

and winding resistance. If check is outside 

of range, dry and recheck. If still defective, 

replace per service instructions.

3. Make sure liquid level is at least equal to 

suggested turn-on point.

4. Recheck all sizing calculations to 

determine proper pump size.

5. Check discharge line for restrictions, 

including ice if line passes through or into 

cold areas.

6. Remove and examine check valve for 

proper installation and freedom of operation.

7. Open valve.

8. Check impeller for freedom of operation, 

security and condition. Clean impeller and 

inlet of any obstruction.

9. Loosen union slightly to allow trapped air 

to escape.Verify that turn-off level of switch 

is set so that the suction is always flooded. 

Clean vent hole.

10. Check rotation. If power supply is three 

phase, reverse any two of three power supply 

leads to ensure proper impeller rotation..

11. Repair fixtures as required to eliminate 

leakage.

12. Check pump temperature limits & fluid 

temperature.

13. Replace portion of discharge pipe with 

flexible connector.

14. Turn to automatic position.

15. Check for leaks around basin inlet and 

outlets.

Pump will not turn off

2a. Float movement restricted.

2b. Switch will not activate pump or is defective.

4. Excessive inflow or pump not properly sized 

for application.

9. Pump may be airlocked

14. H-O-A switch on panel is in “HAND” position

Pump hums but does not run

1. Incorrect voltage

8. Impeller jammed or loose on shaft, worn or 

damaged, impeller cavity or inlet plugged.

Pump delivers insufficient capacity

1. Incorrect voltage.

4. Excessive inflow or pump not properly sized 

for application.

5. Discharge restricted.

6. Check valve stuck closed or installed backwards.

7. Shut-off valve closed.

8. Impeller jammed or loose on shaft, worn or 

damaged, impeller cavity or inlet plugged.

9. Pump may be airlocked.

10. Pump running backwards

Pump cycles too frequently or runs 

periodically when fixtures are not in 

use

6. Check valve stuck closed or installed 

backwards.

11. Fixtures are leaking.

15. Ground water entering basin.

Pump shuts off and turns on indepen-

dent of switch, (trips thermal overload 

protector). 

CAUTION!

  Pump may 

start unexpectedly. Disconnect power 

supply.

1. Incorrect voltage.

4. Excessive inflow or pump not properly sized 

for application.

8. Impeller jammed, loose on shaft, worn or 

damaged, impeller cavity or inlet plugged.

12. Excessive water temperature. 

(internal protection only)

Pump operates noisily or vibrates 

excessively

2c. Worn bearings, motor shaft bent.

5. Debris in impeller cavity or broken impeller

10. Pump running backwards

13. Piping attachments to buiding structure too 

rigid or too loose.

Summary of Contents for DEMING 7365N-X54-95-30N

Page 1: ... www cranepumps com Form No 142699 Rev G This product may be covered by one or more of the following patents and other patent s pending US Patent 8 128 360 INSTALLATION and OPERATION MANUAL Solids Handling Submersible Pump 5 Frame 4M Monovane Pumps 75HP 1750RPM 4D Dual Vane Pumps 75 100HP 1750RPM 6V Vortex Pumps 75 100HP 1750RPM 50 75HP 1150RPM 40HP 870RPM 6M Monovane Pumps 75 100HP 1750RPM 6D Dua...

Page 2: ... TROUBLE SHOOTING 16 RECOMMENDED MINIMUM SUCTION CLEARANCE Fig 9 17 CROSS SECTIONS Fig 8 9 18 EXPLODED VIEW Fig 10 19 PARTS LIST 20 21 WARRANTY 23 RETURNED GOODS POLICY 24 WARRANTY REGISTRATION 24 START UP REPORT 25 26 Other brand and product names are trademarks or registered trademarks of their respective holders Deming is a registered trademark of Crane Pumps Systems Inc 2018 Alteration Rights ...

Page 3: ...ar eye protection when working on pumps Make sure lifting handles are securely fastened each time before lifting DO NOT operate pump without safety devices in place Always replace safety devices that have been removed during service or repair Secure the pump in its operating position so it can not tip over fall or slide DO NOT exceed manufacturers recommendation for maximum performance as this cou...

Page 4: ...ephone 937 778 8947 or Crane Pumps Systems Canada in Brampton Ontario 905 457 6223 SECTION B INSTALLATION B 1 Location These self contained pumping units are recommended for use in a sump lift station or basin This pump is designed for submerged continuous duty 15 minutes duty in air at nameplate horsepower pumping sewage effluent wastewater or other nonexplosive or noncorrosive liquids not above ...

Page 5: ...rd assembly o ring onto the cord assembly as shown in Figure 2 Align the hole in the cord assembly with the alignment pin in the motor cap Lower the cord assembly into the bore of the motor cap taking care to keep the pins aligned Push the cord assembly into the motor housing until fully engaged Install the four 12mm socket head cap scews through the cord assembly into the motor cap Slowly tighten...

Page 6: ...N 4DH 13 00 330 75 575 3 60 1750 G 86 7 1 15 96 6 462 4 5 138319 2 4 18 4 2 4 18 4 095 7365N 414 68 30N 4DH 14 57 370 100 460 3 60 1750 E 136 6 1 15 155 3 578 0 5 138319 2 4 18 4 2 4 18 4 070 7365N 414 83 30N 4DH 14 57 370 100 575 3 60 1750 E 109 2 1 15 124 2 462 4 5 138319 2 4 18 4 2 4 18 4 095 7365N 617 67 30N 6MH 13 78 350 75 460 3 60 1750 G 108 4 1 15 120 7 578 0 5 138319 2 4 18 4 2 4 18 4 070...

Page 7: ... 130 7365N 658 1E 30N 6VT 50 575 3 60 1150 H 61 2 1 15 67 2 320 0 5 138318 6 4 18 4 6 4 18 4 189 7365N 658 96 30N 6VT 60 460 3 60 1150 F 86 7 1 15 96 8 400 0 5 138319 2 4 18 4 2 4 18 4 130 7365N 658 1F 30N 6VT 60 575 3 60 1150 F 69 4 1 15 77 4 320 0 5 138318 6 4 18 4 6 4 18 4 189 7365N 658 67 30N 6VT 13 39 340 75 460 3 60 1150 H 109 3 1 15 119 5 612 0 5 138319 2 4 18 4 2 4 18 4 077 7365N 658 82 30...

Page 8: ... 0 5 138320 1 0 4 18 4 1 0 4 18 4 049 7365N 850 1G 30N 8T 12 40 315 150 575 3 60 1750 D 159 5 1 0 159 5 640 0 5 138320 1 0 4 18 4 1 0 4 18 4 065 7365N 823 95 30N 8T 13 19 335 50 460 3 60 1150 H 76 4 1 15 84 0 400 0 5 138318 6 4 18 4 6 4 18 4 130 7365N 823 1E 30N 8T 13 19 335 50 575 3 60 1150 H 61 2 1 15 67 2 320 0 5 138318 6 4 18 4 6 4 18 4 189 7365N 823 96 30N 8T 13 78 350 60 460 3 60 1150 F 86 7...

Page 9: ...1E 30N 10DL 14 76 375 50 575 3 60 1150 H 61 2 1 15 67 2 320 0 5 138318 6 4 18 4 6 4 18 4 189 7365N X52 96 30N 10DL 15 35 390 60 460 3 60 1150 F 86 7 1 15 96 8 400 0 5 138319 2 4 18 4 2 4 18 4 130 7365N X52 1F 30N 10DL 15 35 390 60 575 3 60 1150 F 69 4 1 15 77 4 320 0 5 138318 6 4 18 4 6 4 18 4 189 7365N X52 67 30N 10DL 16 14 410 75 460 3 60 1150 H 109 3 1 15 119 5 612 0 5 138319 2 4 18 4 2 4 18 4 ...

Page 10: ...symbol An external ground screw is provided on the side of the motor cap which can be used for supplemental bonding connection where local codes permit or require such connection THREE PHASE 460 575 VOLT AC Power Cable Motor Lead ID Green Ground Green Black 1 Red 2 White 3 MOISTURE AND TEMPERATURE SENSORS MOISTURE AND TEMPERATURE SENSORS Control Cable Control Cable Lead ID Lead ID Black P1 Tempera...

Page 11: ...UST be connected in series with the pilot circuit of the magnetic motor controller located in the control panel so that the thermostat will open the circuit before dangerous temperatures are reached A manual momentary start switch is required to prevent the automatic restarting of the motor when the thermostat resets refer to Figure 4 In the event of an over temperature condition the source of thi...

Page 12: ...ay notify the operator in the event of a fault condition for either temperature moisture or both Normally open and normally closed contacts are flexible to accommodate nearly any wiring scenario and the moisture sensor sensitivity can be adjusted to prevent nuisance alarms SECTION C START UP OPERATION C 1 Check Voltage and Phase Before operating pump compare the voltage and phase information stamp...

Page 13: ... using an oil tester with a range to 30 Kilovolts breakdown 3 If oil is found to be clean and uncontaminated measure above 15 KV breakdown refill the seal chamber as per section E 1 2 4 If oil is found to be dirty or contaminated or measures below 15 KV breakdown the pump must be carefully inspected for leaks at the shaft seal before refilling with oil To locate the leak perform a pressure test as...

Page 14: ...replacing seal remove stationary 4A from mounting plate by prying out with flat screw driver E 3 2 Reassembly Lightly oil DO NOT use grease outer surface of stationary member 4A Press stationary member 4A firmly into mounting plate using a seal pusher aligning seal with pin nothing but the seal pusher is to come in contact with seal face See Fig 6 Make sure the stationary member is in straight and...

Page 15: ...F 3 MODEL NUMBER This designation consists of numbers and letters which represent the discharge size series horsepower motor phase and voltage speed and pump design This number is used for ordering and obtaining information F 4 SERIAL NUMBER The serial number block will consist of a six digit number which is specific to each pump and may be preceded by an alpha character which indicates the plant ...

Page 16: ...eller for freedom of operation security and condition Clean impeller and inlet of any obstruction 9 Loosen union slightly to allow trapped air to escape Verify that turn off level of switch is set so that the suction is always flooded Clean vent hole 10 Check rotation If power supply is three phase reverse any two of three power supply leads to ensure proper impeller rotation 11 Repair fixtures as...

Page 17: ...PTIONAL LIFTING CHAIN TO COLD SHUT FORCE CLOSED AND WELD BAF 6X6 SHOWN SHIM GROUT DIM A DIM B DIM C MODEL NUMBER DIM A INCHES MM 3VC 3 00 76 2 3VR 3VRA 3 50 88 9 3MA 4M 3 75 95 3 4D 4VL 4 00 101 6 4VH 4VHA 4 25 108 4ML 4DM 4MM 4 75 120 7 6V 5 25 133 4 6DL 5 50 139 7 4MB 6 00 152 4 4MH 4MHA 4DH 6ML 6 50 165 1 6MM 6MH 6D 6VT 7 50 190 5 8D 8 75 222 3 8T 9 25 235 8V 11 50 292 1 10DH 12 00 304 8 10DL N...

Page 18: ...18 FIGURE 9 Vortex Enclosed CROSS SECTIONS FIGURE 10 ...

Page 19: ...19 EXPLODED VIEWS FIGURE 11 ...

Page 20: ... 00 Steel 20 1 130073 Ring Retaining 5000 433 S SS 24 2 125856 Sensor Moisture 250 18NPT PP SS 25 1 138175 Block Terminal 9 Pin Male Valox Brass 26 1 138546 Handle Lifting 32FR 304 SS 27 1 127267 Resistor Moisture Sensor 28 1 138545 Pin Dowel 7 16 D 5 8 LG Steel 35 1 138328 XX XXX Stator 32FR 36 1 138327 XX XXX Rotor Assy 32FR RB 37 2 127234B Wire Orange 36 BAR BAR 38 1 138054 Housing Motor 32FR C...

Page 21: ...6 4 18 4 79 0 1 14in 03in 28 9mm 8mm 138318XL 100 6 4 18 4 79 0 1 14in 03in 28 9mm 8mm 138319XF 50 2 4 18 4 138 0 1 47in 03in 37 3mm 8mm 138319XJ 75 2 4 18 4 138 0 1 47in 03in 37 3mm 8mm 138319XL 100 2 4 18 4 138 0 1 47in 03in 37 3mm 8mm 138320XF 50 0 4 18 5 187 0 1 72in 03in 43 7mm 8mm 47in 02in 12mm 5mm 138320XJ 75 0 4 18 5 187 0 1 72in 03in 43 7mm 8mm 47in 02in 12mm 5mm 1383200XL 100 0 4 18 5 1...

Page 22: ...22 Notes ...

Page 23: ... A RETURNED GOODS AUTHORIZATION CONTACT YOUR LOCAL CRANE PUMPS SYSTEMS INC DISTRIBUTOR Products Returned Must Be Cleaned Sanitized Or Decontaminated As Necessary Prior To Shipment To Insure That Employees Will Not Be Exposed To Health Hazards In Handling Said Material All Applicable Laws And Regulations Shall Apply IMPORTANT WARRANTY REGISTRATION Your product is covered by the enclosed Warranty If...

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