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Please Read This Before Installing Or Operating Pump. 
This information is provided for 

SAFETY and to PREVENT 

EQUIPMENT PROBLEMS

. To help recognize this information, 

observe the following symbols:

IMPORTANT!

 Warns about hazards that can result 

in personal injury or Indicates factors concerned with 
assembly, installation, operation, or maintenance which 
could result in damage to the machine or equipment if 
ignored.

CAUTION !

 Warns about hazards that can or will cause minor 

personal injury or property damage if ignored. Used with symbols 
below.

WARNING !

  Warns about hazards that can or will cause serious 

personal injury, death, or major property damage if ignored. Used 
with symbols below.

Only qualifi ed personnel should install, operate and repair 
pump. Any wiring of pumps should be performed by a qualifi ed 
electrician.  

WARNING ! -

 To reduce risk of electrical shock, pumps 

and control panels must be properly grounded in 
accordance with the National Electric Code (NEC) or the 
Canadian Electrical Code (CEC) and all applicable state, 
province, local codes and ordinances. 

WARNING! -

 To reduce risk of electrical shock, always 

disconnect the pump from the power source before 
handling or servicing. Lock out power and tag.

WARNING!

 Operation against a closed 

discharge valve will cause premature bearing 
and seal failure on any pump, and on end 
suction and self priming pump the heat build 

may cause the generation of steam with resulting dangerous 
pressures. It is recommended that a high case temperature 
switch or pressure relief valve be installed on the pump body.

CAUTION !

 Never operate a pump with a plug-in  type 

power cord without a ground fault  circuit interrupter.

CAUTION! 

Pumps build up heat and pressure 

during operation-allow time for pumps to cool 
before handling or servicing. 

WARNING!

 - 

DO NOT

 pump hazardous materials 

(fl ammable, caustic, etc.) unless the pump is specifi cally 
designed and designated to handle them.

Do not block or restrict discharge hose, as discharge 
hose may whip under pressure. 

WARNING! - DO NOT

 wear loose clothing that may 

become entangled in the impeller or other moving parts. 

WARNING! - 

Keep clear of suction and discharge 

openings. 

DO NOT

 insert fi ngers in pump with power 

connected.

Always wear eye protection when working on pumps.

Make sure lifting handles are securely fastened each 
time before lifting. 

DO NOT

 operate pump without 

safety devices in place. Always replace safety devices 
that have been removed during service or repair. 
Secure the pump in its operating position so it can not 
tip over, fall or slide.

DO NOT

 exceed manufacturers recommendation for 

maximum performance, as this could cause the motor 
to overheat.

DO NOT

 remove cord and strain relief. Do not connect 

conduit to pump.

WARNING!

 Cable should be protected at all times to 

avoid punctures, cut, bruises and abrasions - inspect 
frequently. Never handle connected power cords with 
wet hands.

WARNING!

 To reduce risk of electrical shock, all wiring 

and junction connections should be made per the NEC 
or CEC and applicable state or province and local 
codes. Requirements may vary depending on usage 
and location.

WARNING!

 Submersible Pumps are not approved for 

use in swimming pools, recreational water installations, 
decorative fountains or any installation where human 
contact with the pumped fl uid is common.

WARNING! 

Products Returned Must Be Cleaned, 

Sanitized, Or Decontaminated As Necessary Prior 
To Shipment, To Insure That Employees Will Not Be 
Exposed To Health Hazards In Handling Said Material. 
All Applicable Laws And Regulations Shall Apply.

 

Bronze/brass and bronze/brass fi tted pumps may 
contain lead levels higher than considered safe for 
potable water systems. Lead is known to cause cancer 
and birth defects or other reproductive harm. Various 
government agencies have determined that leaded 
copper alloys should not be used in potable water 
applications. For non-leaded copper alloy materials of 
construction, please contact factory. 

IMPORTANT! -

 Crane Pumps & Systems, Inc. is not 

responsible for losses, injury, or death resulting from a 
failure to observe these safety precautions, misuse or 
abuse of pumps or equipment.

SAFETY FIRST!

Hazardous fl uids can 
cause fi re or explo-
sions, burnes or death 
could result.

Extremely hot - Severe 
burnes can occur on contact.

Biohazard can cause 
serious personal injury.

Hazardous fl uids can Hazard-
ous pressure, eruptions or ex-
plosions could cause personal 
injury or property damage.

Rotating machinery
Amputation or severe 
laceration can result.

Hazardous voltage can 
shock, burn or cause death.

Summary of Contents for 104189

Page 1: ...provement program product changes may occur As such Crane Pumps Systems reserves the right to change product without prior written notification 420 Third Street 83 West Drive Bramton Piqua Ohio 45356 Ontario Canada L6T 2J6 Phone 937 778 8947 Phone 905 457 6223 Fax 937 773 7157 Fax 905 457 2650 www cranepumps com Form No 115941 Rev N Series 2SEV 3SEV L DS 1 5 2 HP 3450 RPM 60 Hz Single and Double S...

Page 2: ...Fig 16 18 DOUBLE SEAL CROSS SECTION Fig 17 19 DOUBLE SEAL EXPLODED VIEW Fig 18 20 PARTS LIST 21 22 RETURNED GOODS POLICY 23 WARRANT START UP REPORT WARRANTY REGISTRATION SPECIAL TOOLS AND EQUIPMENT INSULATION TESTER MEGGER DIELECTRIC TESTER SEAL TOOL KIT see parts list PRESSURE GAUGE KIT see parts list Other brand and product names are trademarks or registered trademarks of their respective holder...

Page 3: ...ert fingers in pump with power connected Always wear eye protection when working on pumps Make sure lifting handles are securely fastened each time before lifting DO NOT operate pump without safety devices in place Always replace safety devices that have been removed during service or repair Secure the pump in its operating position so it can not tip over fall or slide DO NOT exceed manufacturers ...

Page 4: ...PT 30 Ft 9 1m Cord Quick connect Custom molded for sealing and strain relief SPEED 3450 RPM 60Hz nominal UPPER BEARING Design Single Row Ball Oil Lubricated Load Radial LOWER BEARING Design Single Row Ball Oil Lubricated Load Radial Thrust MOTOR Design NEMA L Single phase NEMA B Three Phase Torque Curve Oil Filled Squirrel Cage Induction Insulation Class B Class F on selected models SINGLE PHASE P...

Page 5: ...5 inches mm 2SEV DS Series 3SEV L Series 3SEV DS Series ...

Page 6: ...tion or basin shall be vented in accordance with local plumbing codes This pump is designed to pump sewage effluent or other nonexplosive or noncorrosive wastewater and shall NOT be installed in locations classified as hazardous in accordance with the National Electrical Code NEC ANSI NFPA 70 or the Canadian Electrical Code CEC Never install the pump in a trench ditch or hole with a dirt bottom th...

Page 7: ...sent It is recommended that this detector be connected in series to an alarm device or the motor started coil to alert the operator that a moisture detect has occurred In the event of a moisture detect check the individual moisture sensor probe leads for continuity resistance no moisture and the junction box control box for moisture content The above situations may induce a false signal in the moi...

Page 8: ...5 480 3 60 3450 F B 4 9 13 5 14 4 SOW 0 60 15 2 17 0 3SEV1552L 1 5 600 3 60 3450 F B 3 9 11 0 14 4 SOW 0 60 15 2 22 2 3SEV2022L 2 0 240 1 60 3450 C B 16 0 42 0 12 3 SOW 0 61 15 5 1 26 55 34 3SEV2092L 2 0 200 240 3 60 3450 J B 13 2 12 30 0 14 4 SOW 0 60 15 2 3 08 3SEV2042L 2 0 480 3 60 3450 J B 6 0 15 0 14 4 SOW 0 60 15 2 12 30 3SEV2052L 2 0 600 3 60 3450 J B 4 8 12 0 14 4 SOW 0 60 15 2 19 70 3SEV1...

Page 9: ... 1 3 After leak is repaired dispose of old oil properly and refill with new oil as per section F 1 4 F 1 3 Pressure Test Pumps that have been disassembled Motor Housing If the pump has been disassembled the oil should be drained before a pressure test as described in section F 1 1 Remove pipe plug 39 from motor housing 6 Apply pipe sealant to pressure gauge assembly and tighten into hole See Figur...

Page 10: ...assembly To install impeller 33 clean the threads with thread locking compound cleaner Apply removable Loctite 603 or equivalent to shaft threads Screw impeller onto the shaft hand tight while using a screwdriver in the slot at the end of the shaft to hold it stationary Apply thread locking compound 57 to shaft threads then install jam nut 66 and torque to 40 ft lbs It is important that the spring...

Page 11: ...s of 28a and 28b are together see Figure 8 It is extremely important to keep seal faces clean during assembly Dirt particles lodged between these faces will cause the seal to leak Place spring 28c over shaft and in place on rotating member 28b making sure it is seated on retainer and not cocked or resting on bellows tail Slide retaining ring 28d over shaft and let rest on spring 28c Replace snap r...

Page 12: ...y F 4 2 Reassembly Moisture Sensors DS Models If pump is equipped with optional moisture sensors reassemble by applying thread compound to threads on probes 4 and install in upper seal plate 5 see Figures 17 and 18 Connect wire assemblies 53 to probes 4 with washers 46 and machine screws 45 Thermal Sensors If pump is equipped with optional thermal sensors use terminal connectors 52 to connect wire...

Page 13: ...ower Control Cord Refill the cooling oil as outlined in paragraph F 1 3 Make wire connections as outlined in paragraph F 4 3 Insert female end of cord plug into housing bore aligning timing mark with hole in terminal block 21 see Figure 13 Compress cord plug with compression flange 16a by tightening hex bolts 11 into the housing 6 Torque to 132 in lbs FIGURE 12 FIGURE 14 SINGLE PHASE 240 VOLT AC PS...

Page 14: ...14 FIGURE 14 CONTIUED ...

Page 15: ...the design configuration This number is used for ordering and obtaining information G 3 MODEL NUMBER This designation consists of numbers and letters which represent the discharge size series horsepower motor phase and voltage speed and pump design This number is used for ordering and obtaining information G 4 SERIAL NUMBER The serial number block will consist of a six digit number which is specific...

Page 16: ... cutter for freedom of operation security and condition Clean cutter and inlet of any obstruction 9 Loosen union slightly to allow trapped air to escape Verify that turn off level of switch is set so that the suction is always flooded Clean vent hole 10 Remove examine for damage Replace pump stator if required 11 Repair fixtures as required to eliminate leakage 12 Check pump temperature limits flu...

Page 17: ...17 FIGURE 15 2SEV L 3SEV L Series Single Seal ...

Page 18: ...18 FIGURE 16 2SEV L 3SEV L Series Single Seal ...

Page 19: ...19 FIGURE 17 2SEV DS 3SEV DS Series Double Seal ...

Page 20: ...20 FIGURE 18 2SEV DS 3SEV DS Series Double Seal ...

Page 21: ... 9 1 036391 Capacitor 1 Phase 10 1 039858 Capacitor Bracket 1 Phase 11 4 1 129 1 Hex Hd Cap Screw Std 5 16 18 x 75 Lg Stainless 6 1 129 1 Hex Hd Cap Screw Optional for moisture and temp sensors 12 8 026322 Lockwasher Std 5 16 Stainless 10 026322 Lockwasher Optional for moisture and temp sensors 13 1 103503 Handle 16 1 See Table 2 Power Cord Set 19 1 105197 Snap Ring Std 2 105197 Snap Ring Optional...

Page 22: ...embly 200 240V 3Ph 50 1 051621 Thermal Sensor Optional for temperature sensor Not Shown 51 2 105155 Wire Assembly Optional for temperature sensor Not Shown 52 2 625 00163 Terminal Connector Optional for temperature sensor Not Shown 53 2 105106 Wire Assembly Optional for moisture sensor 54 1 103584 Terminal Block Temperature sensor options 103585 Moisture and temp sensor options 56 1 See Table 2 Co...

Page 23: ...es between the results of eld testing conducted by or for user and laboratory tests corrected for eld performance the latter shall control RECOMMENDATIONS FOR SPECIAL APPLICATIONS OR THOSE RESULTING FROM SYSTEMS ANALYSES AND EVALUATIONS WE CONDUCT WILL BE BASED ON OUR BEST AVAILABLE EXPERIENCE AND PUBLISHED INDUSTRY INFORMATION SUCH RECOMMENDATIONS DO NOT CONSTITUTE A WARRANTY OF SATISFACTORY PERF...

Page 24: ...ent To Insure That Employees Will Not Be Exposed To Health Hazards In Handling Said Material All Applicable Laws And Regulations Shall Apply IMPORTANT WARRANTY REGISTRATION Your product is covered by the enclosed Warranty To complete the Warranty Registration Form go to http www cranepumps com ProductRegistration If you have a claim under the provision of the warranty contact your local Crane Pump...

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