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207119 - ENGLISH

V3.0 - R1 (04/2014

)

COROB™ D600 - D700 - D800TX

Automatic dispenser

User’s Manual

Summary of Contents for D600 extra

Page 1: ...207119 ENGLISH V3 0 R1 04 2014 COROB D600 D700 D800TX Automatic dispenser User s Manual...

Page 2: ...than COROB and its affiliated companies their names data and addresses used in the screens and or examples are purely coincidental and serve as a reference only to clarify the use of the COROB produc...

Page 3: ...ith too much colorant In case of overfilling act as indicated in the user s manual The colorant to be poured inside the canisters must be stirred manually Do not use automatic shakers Close the canist...

Page 4: ...4 COROB D600 D700 D800TX...

Page 5: ...4 4 2 2 Standard material supplied 25 4 3 Installation 25 4 4 Storage 25 4 5 Disposal and recycling 26 5 START UP 27 5 1 General warnings 27 5 2 Control devices and connections 28 5 3 Electrical conne...

Page 6: ...6 Cleaning and moistening the humidifier cap sponge 43 7 7 Checking and replacing the puncher 45 7 8 Refilling the humidifier system bottle 46 8 TECHNICAL SPECIFICATIONS 47 8 1 Technical data 47 8 2 D...

Page 7: ...llustrations in this manual were taken from prototypes some details may differ on machines in standard production 1 1 1 Conventionally used graphics Boldface type is used to highlight notes or informa...

Page 8: ...FEATURES 8 COROB D600 D700 D800TX...

Page 9: ...dyes enamels and inks of the desired hue chosen by means of the machine management software The dispenser consists of 1 Dispensing area and can handling system 2 Control panel 3 Upper covers 4 Canist...

Page 10: ...rect positioning of the can under the dispensing nozzles The Automatic shelf is managed by the computer that controls its movement and checks that the can placed on it is actually the one selected for...

Page 11: ...ce The Lift up Autocap is an automatic humidifier cap which ensures that the nozzles are hermetically sealed It is managed by the software which opens it automatically before dispensing and closes it...

Page 12: ...miautomatic shelf Panel roll conveyors standard optional Laser Bung Hole Locator B H L optional No Dry Nozzle Humidifier System optional Circuit with LAB pump optional Circuit with HF pump optional Ho...

Page 13: ...g to the procedures described in this manual Any use of the machine other than that stated which cannot be implied or deduced from this manual is to be considered improper and unintended therefore it...

Page 14: ...SAFETY 14 COROB D600 D700 D800TX...

Page 15: ...PERATOR must not carry out operations reserved to the MAINTENANCE TECHNICIAN or the INSTALLATION TECHNICIAN The manufacturer CANNOT BE HELD RESPONSIBLE for damages deriving from the non observance of...

Page 16: ...se given on the colorant package and carefully read the MATERIAL SAFETY DATA SHEETS MSDS that the dealer or manufacturer of the product is required to provide Observe all of the safety instructions pr...

Page 17: ...operator Keep hands away from the dispensing area at all times while the machine is operating ch 6 Risk of crushing entanglement During colorant refilling operations the stirrer inside the canister ma...

Page 18: ...e the safety or instruction labels Replace any label which has become illegible or is missing by requesting it to the manufacturer MODEL YEAR S N 726109116X 726106285X LASER RADIATION CLASS II LASER P...

Page 19: ...omatic shelf 3 Shelf lower safety plate 4 Safety button to enable shelf operation with semiautomatic shelf DANGER In the event of a breakdown of the safety devices it is forbidden to use components no...

Page 20: ...tion WARNING The environment working conditions are strictly related to the type of colorants used ask for information from the paint manufacturer The requirements indicated above are valid for the ma...

Page 21: ...uipment Do not stack items on the packing If the machine is installed near a wall keep it at least 4 10 cm away to prevent the cables from being crushed 4 2 Unpacking and placement 1 x 10 mm 2 x 17 mm...

Page 22: ...ets to the machine 5 Lower the feet chapter 4 2 1 so that the machine is slightly raised from the wooden beams on which it rests 6 Remove the wooden beams B 7 Completely unscrew and remove all screws...

Page 23: ...4 2 1 to support and level the machine properly and make sure that the wheels are not resting To repack the machine follow the unpacking instructions in reverse order We recommend reusing the origina...

Page 24: ...SHIPPING AND HANDLING 24 COROB D600 D700 D800TX 4 2 1 Adjusting the support feet To open machine panels 1 x 19 mm To adjust machine feet 1 2 1 2 3 a b c a b...

Page 25: ...ions specified on the purchase order you may also find Management software Any accessories to be installed on the machine Make sure that all of the above items are included in the packing if not conta...

Page 26: ...and Electronic Equipment WEEE shall be carried out in compliance with the national measures of each EU Member State implementing the Directive Differentiate the parts making up the machine based on th...

Page 27: ...scale to the machine auxiliary sockets Do not use multisockets to connect other equipment to the same socket that powers the machine WARNING Do not attempt to power the machine from a source having s...

Page 28: ...cale or label printer 5 Ports for service computer USB or RS232 connection to the service computer 6 Ports for management computer USB or RS232 connection to the machine management computer 7 ON lamp...

Page 29: ...INITIALIZATION is a preparatory phase that has to be carried out when the machine is turned on If the computer is turned off and back on again initialization is not strictly necessary even if require...

Page 30: ...he dangerous condition reset the button by pulling it WARNING When normal operation is restored it is necessary to carry out machine initialization chapter 5 4 5 6 Shut down WARNING WE RECOMMEND THAT...

Page 31: ...k that the sponge is clean and saturated if it is necessary to saturate use only appropriate liquid the choice of the liquid depends on the nature of the colorants and must be done directly by the man...

Page 32: ...ovement This button when pressed with the up or down button enables the shelf to move respectively up or down and when released to stop immediately With the purpose to prevent any crushing risks the s...

Page 33: ...program controls the movement of the automatic shelf checks for the can presence and that the can placed on it is actually the one selected through the program for dispensing the formula These checks...

Page 34: ...e can in the centering ring of the suitable diameter 6 3 5 Use of the Bung Hole Locator 1 After having correctly positioned the can so as to obscure photocell A the laser beams will switch on 2 Positi...

Page 35: ...ocell The blinking lamp indicates that an error has occurred during punching Remember to carry out punching BEFORE commanding the dispensing from the software 1 When the can has been positioned so as...

Page 36: ...ddles inside canisters The recirculation process circulates the colorant through the dispensing circuits avoiding pigment sedimentation in the various parts of the circuit The colorant leaves the bott...

Page 37: ...creating air emulsions in the colorant WARNING Never exceed the maximum colorant level in the canister approximately 0 6 1 5 cm under the recirculation connector Never pour colorant directly onto the...

Page 38: ...until the correct level is reached Clean carefully the upper border of the canister with paper or a moistened cloth before closing it with the lid NEVER USE WATER OR SOLVENT BASED CLEANING PRODUCTS T...

Page 39: ...hine chapter 5 3 Computer serial port or USB port wrongly configured or defective Use the configuration and calibration software to make sure you have correctly configured the port used to communicate...

Page 40: ...ORDINARY MAINTENANCE 40 COROB D600 D700 D800TX...

Page 41: ...ier system for solvent based colorants or without humidifier system Moisten the sponge with humidifier system for solvent based colorants or without humidifier system Clean the sponge Check condition...

Page 42: ...orant stains using a soft and dry cloth or slightly moistened with a mild cleansing solution 3 Connect power supply and switch on the machine chapter 5 3 See the manufacturer manual for instructions o...

Page 43: ...by turning it counter clockwise WITHOUT HUMIDIFIER SYSTEM WITH SOLVENT HUMIDIFIER SYSTEM WITH WATER HUMIDIFIER SYSTEM a Check the condition of the sponge and moisten as needed The level of the humidi...

Page 44: ...B D600 D700 D800TX 5 In all cases if the sponge is severely damaged replace it 6 Fit back the sponge support 7 Connect power supply and switch on the machine chapter 5 3 the Autocap closes automatical...

Page 45: ...cher DANGER TO PERFORM THIS OPERATION YOU MUST WEAR CUT PROOF GLOVES 8 mm To remove the puncher 1 Disconnect power supply chapter 5 6 2 Screw tool A to puncher B 3 Insert wrench C in the tool slots an...

Page 46: ...the can punching is inadequate because the cutting edge of the puncher is excessively worn replace the worn puncher 7 8 Refilling the humidifier system bottle WARNING When the water in the bottle rea...

Page 47: ...e of canisters all purpose POM acetalic resin Type of valves electrovalves Machine 639 lb 290 kg 16 772 lb 350 kg 24 661 lb 300 kg 16 904 lb 410 kg 32 Packed machine 728 lb 330 kg 16 882 lb 400 kg 24...

Page 48: ...1236 mm 48 7 D600 TE 302 mm 11 9 1108 mm 43 6 1070 mm 42 1 VL 876 mm 34 5 VP 898 mm 35 4 340 mm 13 4 440 mm 17 3 410 mm 16 1 397 mm 15 6 1108 mm 43 6 355 mm 14 509 mm 19 7 366 mm 14 4 426 mm 16 8 470...

Page 49: ...1190 mm 46 9 410 mm 16 1 1190 mm 46 9 D600 TI D600 TE D700 579 mm 22 8 720 mm 28 3 480 mm 18 9 130 mm 5 1 ADDITIONAL MODULE D800TX 1400 mm 55 1 1270 mm 50 1010 mm 39 8 1190 mm 46 9 366 mm 14 4 426 mm...

Page 50: ...guards and safety devices provided on the machine will not only void the warranty immediately but is also dangerous and illegal The manufacturer may not be held liable for personal injury or property...

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