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Cooper Crouse-Hinds GmbH

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6.6

Putting into operation

Before putting the apparatus into operation,
the tests specified in the individual national
regulations shall be performed.

In addition to this, before being put into
operation, the correct functioning of the
apparatus and installation of the apparatus
shall be checked in accordance with these
operating instructions and other applicable
regulations.

The improper operation of safety switches
may result in the invalidation of the
guarantee.

6.5

Closing apparatus

Any foreign matter shall be removed from
the apparatus.

The switch handle on the cover of the switch
is to be set to the "ON" position.

When fitting the apparatus cover, care shall
be taken to ensure that the switch shaft of
the switch insert engages correctly in the
carrier hole of the switch handle.

To ensure the required minimum degree of
protection, the cover screws shall be
tightened down.

Overtightening may impair the degree of
protection.

7

Maintenance / Servicing

The valid national regulations for the
servicing / maintenance of electrical
apparatus for use in potentially explosive
atmospheres shall be observed (e.g. ElexV,
VDE 0105, Part 9 in Germany).

Prior to opening the enclosure, it is
necessary to ensure that the voltage supply
has been isolated or to take suitable
protective measures.

The necessary intervals between servicing
depend upon the specific application and
shall be stipulated by the operator according
to the respective operating conditions.

During servicing, special attention shall be
given to checking the parts on which the
explosion protection depends (e.g. intactness
of the flameproof components, the enclosure,
the seals and cable entries).

Special attention shall be given to the safe
functioning of the cover interlock and the
perfect condition of the locking device.

If, in the course of servicing, it is ascertained
that repairs are necessary, section 8 of these
operating instructions shall be observed.

8

Repairs / Overhaul /

Modifications

Modifications

Modifications

Modifications

Modifications

Only original CCH / CEAG parts shall be
used for carrying out repairs.

In the event of damage to the flameproof
encapsulation,  replacement of these
components is mandatory. In case of
doubt, the respective apparatus shall be
sent to CCH / CEAG for repair.

Repairs that affect the explosion protection
may only be carried out by CCH / CEAG or
by a qualified electrician in compliance
with the respective national regulations.

Apparatus modifications or design changes
are not permitted; excepted from this is the
fitting of additional cable entries within the
scope of the apparatus approvals.

9

Disposal / Recycling

The respective valid national regulations for
waste disposal shall be observed when
disposing of apparatus.

To facilitate the recycling of individual parts,
parts made of moulded plastic shall bear the
marking for the type of plastic used.

The product range is subject to changes and
additions.

Explosion-protected safety switches for variable
frequency drives, 20A - 180A

The unused entry hole of the double cable
end box is to be closed with a sealing sleeve,
item 5 (order No. GHG 740 1933 R0003).

Attention: In order to ensure that the
required minimum protection category is
maintained, it is necessary ensure that the
seal, item 6, is in the correct position.

When using cable entries with a lower IP
protection than that which applies to the
device (see technical data, page 9 and 10),
the IP protection of the complete unit is
reduced.

Intrinsically safe circuits shall be fed through
cable entries that are colour-coded (light blue).

In order to ensure the minimum degree of
protection, any unused entry holes shall be
sealed with certified blanking plugs.

When fitting cable entries, care has to be
taken that the sealing inserts are suitable for
the cable diameter.

In the case of sealing inserts that have to be cut
to size, it is necessary to ensure that the insert
is properly adapted to the cable diameter.

When using cable entries for fixed cables it is
necessary to ensure that no inadmissible high
mechanical stress is applied to the cable entry
or its seal.

In order to ensure the required minimum
degree of protection, the cable entries shall be
tightened down securely.

Overtightening can impair the degree of
protection.

Warning: When tightening the cap nut of
the metal cable entry (e.g. type E1WF/e),a
suitable tool shall be used to safeguard  the
gland against twisting.

Any unused metric CCH / CEAG cable
entries shall be sealed with the blanking plug
certified for these metric cable entries.

6.4

Flanges, metal plates and
external earth connection *

If flange plates have to be dismantled, (e.g. to
drill entry holes), when replacing the plates, in
order to maintain the minimum degree of
protection, it is necessary to ensure that the
flange plate and the fixing clamp fit correctly.

PE conductors fed from outside shall be
connected to the PE terminal provided on
the flange.

In case an external earth connection is mounted
on the plastic enclosure, it should be connected
with a max. 25mm² wire.

This earth connection is inserted through a M6
drill in the inner wall of the enclosure (see fig.
10).

Warning: Metal flanges, metal plates and
metal glands shall be incorporated  in the
potential equalization.

not yet certified for category II D

 Fig. 10

External earth connection

 Inner wall of
 the enclosure

    Internal
    earth plate

Internal earth
connection

Summary of Contents for GHG 264

Page 1: ...halter für geregelte Drehstromantriebe 20A 180A Operating instructions Explosion protected safety switches for variable frequency drives 20A 180A Mode d emploi Interrupteurs de sécurité pour atmosphères explosibles pour appareils moteurs triphasés réglés de 20A à 180A 80A GHG 264 ...

Page 2: ...6 Interlocking switch 10 1 7 Auxiliary contact 10 1 8 Intrinsically safe switch circuits 10 2 Safety instructions 11 3 Conformity with standards 11 4 Field of application 11 5 Application Properties 11 12 6 Installation 12 6 1 Mounting 12 13 6 2 Opening apparatus Electrical connection 13 6 3 Cable entry KLE blanking plug 13 14 6 4 Flanges metal plates and external earth connection 14 6 5 Closing a...

Page 3: ...EEx ed II C T6 EEx ed ia II C T6 Zulässige Umgebungstemperatur 20 C bis 40 C Listenausführung Abweichende Temperaturen sind bei Sonderversionen möglich Zul Lagertemperatur in Originalverpackung 40 C bis 80 C Schutzart nach EN 60529 IEC 529 IP 66 Listenausführung IP 54 mit Doppelkabelendverschluss Schutzklasse nach EN 60598 IEC 598 I wird von den Geräten erfüllt II mit Metallflansch Prüfdrehmomente...

Page 4: ...moment Anschlussklemme 6 0 Nm Gewicht Listenausführung ca 22 50 kg 1 6 Hilfskontakte Nennspannung 690 V 50 60Hz Nennstrom 20A Zulässige Kurzschlussvorsicherung 25A gL bei 690V Schaltvermögen AC 15 230V 8 0A 400V 6 0A DC 13 24V 6 0A 230V 0 4A Ausführung mit Goldspitzkontakten max 400mA Anschlussklemmen 2 x 1 5 4 0 mm Prüfdrehmoment Anschlussklemme 2 5 Nm 1 8 Eigensichere Schalterstromkreise Sicherh...

Page 5: ...g Die Betätigung des Verriegelungs schalters schaltet den Antrieb ab Beachten Sie die nationalen Sicherheits und Unfallverhütungsvorschriften und die nachfolgenden Sicherheitshinweise in dieser Betriebsanleitung die wie dieser Text in Kursivschrift gefasst sind Bild 5 Ex Bereich Nicht Ex Bereich Sicherheitsschalter Anschlussbilder 3 polig 1 Schließer 1 Öffner 3 polig 2 Schließer 4 Verwendungsberei...

Page 6: ...chlösser gegen unbefugtes Schalten gesichert werden siehe Bild 4 Seite 5 Bügeldurchmesser der Vorhängeschlösser von 4 bis 6 mm Eine interne Verriegelungseinheit verhindert dass ein Öffnen des Gehäuses in der AUS Stellung möglich ist Angaben aus Punkt 3 und 4 sind bei der Verwendung zu berücksichtigen Andere als die beschriebenen Anwendun gen sind ohne schriftliche Erklärung der Fa CCH CEAG nicht z...

Page 7: ...stülle 6 Dichtung 7 Lochbleche 8 Kabelschellen 9 Gehäuseunterteil 10 Doppelkabelendverschluß Oberteil 11 Doppelkabelendverschluß Unterteil 12 Befestigungsschraube für Oberteil 13 Kabeleinführungstüllen 14 Klemmschelle der Zugentlastung Montage Doppelkabelendverschluss 1 2 5 8 6 7 4 3 Montageteile Doppelkabelendverschluss 9 14 1 2 6 4 8 10 12 13 11 Bei geöffneten Geräten ist sicherzustellen Spannun...

Page 8: ...on der Deckelverriegelung sowie die Unversehrtheit der Abschließvorrichtung Sollte bei einer Wartung festgestellt werden daß Instandsetzungsarbeiten erforderlich sind ist Abschnitt 8 dieser Betriebsanleitung zu beachten Nach der Montage des Kabels ist die Kabeltülle mit der entsprechenden Spann schelle Pos 8 abzudichten Zum Schluss wird das Oberteil Pos 10 aufgesetzt und mit den Befestigungs schra...

Page 9: ... C T6 Perm ambient temperature 20 C up to 40 C standard version Other temperatures possible with special versions Perm storage temperature in original packing 40 C to 80 C Degree of protection to EN 60529 IEC 529 IP 66 standard version IP 54 with double cable end piece Insulation class acc to EN 60598 IEC 598 I safety switches fulfil this requirement II with metal flange Test torques Cap nut of th...

Page 10: ...t T6 Test torque terminals 6 0 Nm Weight standard version ca 22 50 kg 1 6 Auxiliary contacts Rated voltage 690 V 50 60Hz Rated current 20A Perm short circuit back up fuse 25A gL at 690V Switching capacity AC 15 230V 8 0A 400V 6 0A DC 13 24V 6 0A 230V 0 4A Versions with gold tipped contacts max 400mA Terminals 2 x 1 5 4 0 mm Test torque terminals 2 5 Nm 1 8 Intrinsically safe switch circuits Max sa...

Page 11: ...e safety switches fulfil further requirements such as those of the EC directive on electromagnetic compatibility 89 336 EEC They have been designed manufactured and tested according to the state of the art and to DIN EN ISO 9001 4 Field of application The safety switches are intended for use in potentially explosive atmospheres in Zones 1 and 2 as well as in Zones 21 and 22 in accordance with IEC ...

Page 12: ...e technical data page 10 The contact chamber of the gold tipped version is marked with the letter G or colour coded Due to the mechanical design of the safety switch compulsory opening of the contacts is possible The safety switches fulfil the isolating properties according to DIN EN 60 947 3 IEC 947 3 To prevent unauthorized switching the switches can be locked in the OFF position by means of 3 p...

Page 13: ...tive mounting instructions 6 2 Opening the device Electrical connection The electrical connection of the apparatus may only be carried out by skilled staff Before opening the apparatus ensure that it has been isolated from the voltage supply or take appropriate protective meassures Before opening set the switch to the ON position The properly bared conductors of cables shall be connected with due ...

Page 14: ...hin the scope of the apparatus approvals 9 Disposal Recycling The respective valid national regulations for waste disposal shall be observed when disposing of apparatus To facilitate the recycling of individual parts parts made of moulded plastic shall bear the marking for the type of plastic used The product range is subject to changes and additions Explosion protected safety switches for variabl...

Page 15: ...CE PTB 00 ATEX 1091 Tension nominale 690 V 50 60 Hz Courant nominal 80A Fusible de court circuit adm placé en amont jusqu à UN 400 V UN 500 V UN 690V 160 A gL 160 A gL Puissance de coupure AC 3 80A 80A 80A Entrées de câble standard catalogue 2 x M50 Ø 21 35mm 2 x M25 Ø 8 17mm Bornes de connexion 2 x 4 0 25 mm avec cosse de câble 1 x 35 mm Diamètre de connexion minimale par borne 1 x 16 mm pour un ...

Page 16: ...80A T6 Couples de serrage testés bornes de connexion 6 0 Nm Poids standard catalogue env 22 50 kg 1 6 Contacts auxiliaires Tension nominale 690 V 50 60Hz Courant nominal 20A Fusible de court circuit adm placé en amont 25A gL jusqu à 690V Puissance de coupure AC 15 230V 8 0A 400V 6 0A DC 13 24V 6 0A 230V 0 4A Modèle à contacts d or max 400mA Bornes de connexion 2 x 1 5 4 0 mm Couples de serrage tes...

Page 17: ...nnecté Respectez les prescriptions nationales de sécurité et de prévoyance contre les accidents ainsi que les consignes de sécurité qui apparaissent en italique dans le présent mode d emploi Fig 5 Atmosphère explosible Atmosphère industrielle normale Interrupteur de sécurité Schéma des connexions 3 pôles 1 fermé 1 ouvert 3 pôles 2 fermés 4 Domaine d utilisation Les interrupteurs de sécurité convie...

Page 18: ...et sa couleur particulière Grâce à la construction mécanique des interrupteurs de sécurité il est possible que les contacts soient à ouverture forcée Ils remplissent les propriétés de coupure selon DIN EN 60 947 3 CEI 947 3 Les interrupteurs de sécurité peuvent en position ARRÊT être équipés de trois cadenas prévenant ainsi tout risque de mise hors tension non autorisée voir fig 4 page 17 diamètre...

Page 19: ...s 2 vis Le interrupteur de sécurité GHG 266 doit être fixé avec au moins 4 vis Un serrage excessif des vis de fixation peut endommager l appareil L interrupteur GHG 262 peut être monté sur des porte appareils CCH CEAG taille 3 au moyen des vis autotaraudeuses voir fig 6 Les interrupteurs GHG 263 GHG 264 et GHG 266 peuvent être montés sur des porte appareils CCH CEAG taille 3 au moyen des vis autot...

Page 20: ...Sous réserve de modification ou d informations supplémentaires 6 4 Brides plaques métaliques et borne de terre traversante Si les plaques à brides doivent être démontées pour percage d entrées de câble par exemple il faudra veiller lors du montage au maintien de l indice de protection en replacant correctement la plaque ainsi que les brides de serrage Des conducteurs PE amenés de l extérieur doive...

Page 21: ...Cooper Crouse Hinds GmbH 21 21 21 21 21 ...

Page 22: ...Cooper Crouse Hinds GmbH 22 22 22 22 22 ...

Page 23: ...zur bestimmungsgemäßen Verwendung in explosionsgefährdeten Bereichen 94 9 EC Equipment and protective systems intended for use in potentially explosive atmospheres 94 9 CE Appareils et systèmes de protection destinés à être utilisés en atmosphère explosibles 89 336 EG Elektromagnetische Verträglichkeit 89 336 EC Electromagnetic compatibility 89 336 CE Compatibilité électromagnétique EN 50 014 1997...

Page 24: ...HVLGHUDWH OD WUDGX LRQH GHO PDQXDOH RSHUDWLYR LQ XQ DOWUD OLQJXD GHOOD RPXQLW j XURSHD SRWHWH ULFKLHGHUOD DO YRVWUR UDSSUHVHQWDQWH RRSHU URXVH LQGV 7 âLRV QDXGRMLPR LQVWUXNFLMRV LãYHUVWRV Ƴ njVǐ JLPWąMą NDOEą JDOLWH SDUHLNDODXWL DWVDNLQJRMH RRSHU URXVH LQGV DWVWRY EHMH VDYR ãDO MH 9 âR HNVSOXDWƗFLMDV LQVWUXNFLMX YDOVWV YDORGƗ YDUDW SLHSUDVƯW MXVX YDOVWV DWELOGƯJDMƗ RRSHU URXVH LQGV SƗUVWƗYQLHFƯEƗ 0...

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