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Controlotron 1010PVDN, Field Manual

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                 5-8

1010PVNFM-3A

Section 5

Vps VALUES (in inches/second) FOR SOME COMMON METALS

Metal

Vps (in/sec)

Metal

Vps (in/sec)

Aluminum

120,000

Magnesium O-1

120,000

AL 1100 (2S)

121,000

Magnesium ZK-60A-TS

120,000

AL 1100-0 (2S0)

122,000

Monel

107,000

AL 2014 (14S)

121,000

Molybdenum

132,000

AL 2024-T4 (24ST)

124,000

Nickel

118,000

AL 2117-T4 (17ST)

123,000

Steel, 302 Cres.

123,000

Brass

  89,400

Steel, 347 Cres.

122,000

Brass, Alpha

  79,500

Steel, 1020

128,000

Brass, Half Hard

  80,700

Steel, 1095

126,000

Brass, Naval

  83,500

Steel, 4150, Rc14

110,000

Bronze, Phosphor

  87,800

Steel, 4150, Rc18

125,000

Cadmium

  59,100

Steel, 4150, Rc43

126,000

Carpenter 20 Steel

117,900

Steel, 4340

126,000

Columbium

  82,700

Tantalum

114,000

Columbium (10W, 10TN)

  74,800

Tin

  65,700

Constantan

104,000

Titanium

122,000

Copper

  89,400

Titanium, T1 150A

124,000

Iconel

119,000

Titanium Carbide

203,000

Iron

127,000

Tungsten

113,000

Iron, Cast

110,000

Vanadium

109,000

Magnesium AM-35

122,000

Zinc

  94,900

Magnesium PS-1

119,000

Zirconium

  88,600

Magnesium J-1

118,000

SONIC VELOCITY FOR PURE WATER @ VARIOUS TEMP. (meters/sec)

Water

    0

  32

1402

     Water

120

248

1519

  10

  50

1447

130

266

1503

  20

  68

1482

140

284

1485

  30

  86

1509

150

302

1466

  40

104

1529

160

320

1440

  50

122

1543

170

338

1412

  60

140

1551

180

356

1390

  70

158

1555

190

374

1360

  80

176

1554

200

392

1333

  90

194

1550

220

428

1268

100

212

1543

240

464

1192

110

230

1532

260

500

1110

Liquid     Deg. C    Deg. F  Vs (m/s)     Liquid      Deg. C Deg. F  Vs (m/s)

Summary of Contents for 1010PVDN

Page 1: ...de in the USA FIELD MANUAL 7 77172 727 132 844 278 03 48 473 204 51 73 343 384 55 89 843 206 01 48 861 203 40 90 391 204 63 61 495 268 04 70 831 429 08 12 383 227 86 73 863 308 18 15 846 206 03 16 812...

Page 2: ...EXTENT OF THE COMPANY S LIABILITY UNDER THIS WARRANTY IS LIMITED TO THE REPAIR OR REPLACEMENT PROVIDED ABOVE AND IN NO EVENT SHALL THE COMPANY S LIABILITY EXCEED THE PURCHASE PRICE PAID BY PURCHASER...

Page 3: ...rols a digital output pulse function and is avail able in Custody Transfer units only designated by a C in their part number It allows the assigning of PGEN digital signal pulses per unit of volume Fo...

Page 4: ...OC PGEN SIGNAL TTL PGEN SIGNAL TB2 2 GND VO1 DPGEN_2 1 2 3 4 5 TTL CMOS TB2 2 GND VO1 TB2 4 GND VO2 2 3 4 5 TTL CMOS SEE TABLE TTL PGEN SIGNAL TO END USER EQUIPMENT GROUND TO END USER EQUIPMENT SEE TA...

Page 5: ...the Span Data menu press From the PGEN P Unit Volume menu cell press to activate the numeric entry Use the numeric keys to enter the desired number of PGEN pulses per unit volume NOTE Ensure that the...

Page 6: ...usceptible to electrostatic discharge ESD Please observe ESD control measures during the handling and connection process Printed August 2005 Prepared By Date Engineering Date FIELD MANUAL 7 77172 727...

Page 7: ...Manual Changes NOTE For the latest updates and revisions to this field manual go to www controlotron com downloads htm and check the Product Manual listing...

Page 8: ...NEMA Flowmeter Systems Manual Addendum 1010FMA 4 7 77172 727 132 844 278 03 48 473 204 51 73 343 384 55 89 843 206 01 48 861 203 40 90 391 204 63 61 495 268 04 70 831 429 08 12 383 227 86 73 863 308...

Page 9: ...ite on the Calibration Diagnostic Data Sheet 2 SETUP PROCEDURE 2 1 Transducer Installation 2 1 1 Refer to the diagnostic data sheet to find the mounting mode Direct or Reflect used during the wet flow...

Page 10: ...to your 1010 field manual for instructions on setting zero flow NOTE Setting zero flow must be performed each time the transducers are in stalled The zero adjustment has no effect on the wet flow cal...

Page 11: ...was selected for the water calibration 3 1 5 Re space the transducers to the index position indicated by the flowmeter 3 1 6 Scroll to the Install Completed menu cell and select Transfer Install from...

Page 12: ...tems Equipped With 1010N 7 Modules 7 77172 727 132 844 278 03 48 473 204 51 73 343 384 55 89 843 206 01 48 861 203 40 90 391 204 63 61 495 268 04 70 831 429 08 12 383 227 86 73 863 308 18 15 846 206 0...

Page 13: ...erminal block numerical designators NOTE All meters in the System 1010N and DN product family can accept the Expanded I O Module Option except 4 Channel meters EXPANDED I O MODULE OPTION The Expanded...

Page 14: ...N 7 7 l Alarms Status Totalizer pulses are generally presented as relay closures as either Mercury Wetted Form 1A or Dry Reed Form C relays l Analog inputs when provided are in the form of 4 20 mA non...

Page 15: ...ux Io1 Aux Io4 generated from Pgen1 Pgen2 Vo1 and Vo2 are mirrored output currents For example if Vo1 is a 5 Vdc signal then Aux Io3 will be 12 mA EXPANDED I O MODULE OPTION PROGRAMMING The diagram be...

Page 16: ...Menu 2 2 The Channel Path Setup Menu Structure 2 2 2 1 1 How To Recall A Site Setup 2 2 2 1 2 How To Enable And Disable A Sensing Path 2 3 2 1 3 How To Create Name A Site Setup 2 4 2 1 4 How To Enable...

Page 17: ...Number Index Menu Cell 2 24 2 4 6 Reviewing The Spacing Method 2 24 2 4 7 The Ltn Menu Cell 2 25 2 4 8 How To Use Install Completed 2 25 Force Transmit Procedure 2 26 2 4 9 The Empty Pipe Set Menu 2 2...

Page 18: ...igh Viscosity cS 2 48 Low Viscosity cS 2 48 High Temperature 2 48 Low Temperature 2 48 Interface Vs m s 2 48 Aeration 2 48 Makeup Latch 2 49 2 7 3 Calibrate Flow Rate And Calibration Tables 2 49 Intri...

Page 19: ...w Data Menu 2 67 Flow Data Menu Items 2 67 Vs m s 2 68 HiFlow and LoFlow 2 68 AnCal 2 68 2 11 3 The Application Info Menu 2 69 Application Info Menu Items 2 70 2 11 4 The Liquid Data Menu 2 70 Liquid...

Page 20: ...Modes 3 2 3 1 4 Preparing The Pipe 3 3 3 1 5 Reflect Mode With EZ Clamp And Spacer Bar Only 3 4 3 1 6 Direct Mode With EZ Clamp And Spacer Bar Only 3 5 3 1 7 Reflect Mode Mounting Frames and Spacer Ba...

Page 21: ...by Data Entry 4 11 4 6 2 Ice Bath RTD Calibration 4 11 4 7 The Clock Set Menu 4 12 Clock Set Menu Structure 4 12 4 7 1 Date 4 12 4 7 2 Time 4 12 4 8 RS 232 Setup 4 13 4 8 1 Baud Rate 4 13 4 8 2 Parit...

Page 22: ...5 6 5 5 Overview Of System 1010PVN Memory Resources 5 6 5 6 Reference Tables 5 7 Sonic Velocity m s For Common Liquids 68 F 5 7 Sonic Velocity For Pure Water Various Temp m s 5 8 Vps Values in secs F...

Page 23: ...ledge of local electrical codes and safety operating procedures perform the installation and wiring It is solely the user s respon sibility to operate this equipment safely Controlotron cannot accept...

Page 24: ...S Same as Left and Right Also scrolls option list and graphic display screen CLR Clear Key for erasing data or selecting list options NUMBERS 0 9 Use to type numeric data DECIMAL POINT Use for decimal...

Page 25: ...xt prompt appears on the top of the screen to explain the function of the cell Current Selected Indicates Dual Path meter operating mode selected Meter Type Selected Channel The 1 indicates that measu...

Page 26: ...lation menu Refer to the sample Dual Path screen below Note that two columns one on the left hand side and the other on right hand side divide the screen The first left hand item Meter Type is highlig...

Page 27: ...ion list has more listings Continue to press the Down Arrow to see more liquid selections When you arrive at the last item on a list the next Down Arrow press brings you back to the top of the list be...

Page 28: ...efore current entry You can now use the number keys and the decimal point key to type a new value If applicable you can use keys to change the math ematical sign of the number Press ENT to store the n...

Page 29: ...1 Recall Site Setup No Sites Channel Enable No Create Name Site An n n n n Site Security Off Delete Site Setup No Sites Save Rename Site Right Arrow Enter Creates a new Site Channel Path Setup Enterin...

Page 30: ...Path Setup section of this manual provides detailed instructions on how to use all the Channel Path Setup menu commands This section provides an example of how to use the Create Rename Site command t...

Page 31: ...w Site Channel Path Setup This block cursor is currently placed at the first character position Controlotron Dual Path 2IN Recall Site Setup No Sites Channel Enable No Create Name Site Sn n n n n Site...

Page 32: ...Press ENT to create the site setup named SITE1 Note that the name now appears in the Save Rename Site menu cell and on the upper right corner of the graphic screen Controlotron Dual Path 2IN Recall Si...

Page 33: ...h menu includes an image of its main screen and a diagram of its structure The rightmost column of the structure diagram lists the option list choices of the menu cell if applicable General Installati...

Page 34: ...etup Recall Site Setup Site Name List Channel Enable Yes No Create Name Site Site Name Entry Edit Site Security Off On Delete Site Setup Site Name List Save Rename Site Site Name Entry Edit CHANNEL PA...

Page 35: ...TO ENABLE AND DISABLE A SENSING PATH The flow computer disables a sensing path until the completion of the required Site Setup entries and the transducer installation procedure The meter enables the...

Page 36: ...rom the keypad 2 1 4 HOW TO ENABLE DISABLE SITE SECURITY With Site Security enabled the meter will require a password before it allows any activity that could interrupt or affect system operation You...

Page 37: ...ite Setup to clear memory space The Datalogger and Site Storage share a common memory pool so a large amount of logged data could also trigger the Memory Full message For how to clear Datalogger memor...

Page 38: ...To use these presets first pick a Pipe Class e g ASA Stainless Steel then pick a pipe size within that class e g 4SS10 When you select a particular pipe class size the relevant pipe parameters appear...

Page 39: ...t PSI 0 000 Pipe Data Use this menu cell to edit the wall thickness Use this menu cell to edit the pipe material Use this menu cell to edit the pipe outer diameter Use this menu cell to edit the pipe...

Page 40: ...N 4CS80 4P80 100 DN 6CS40 6P40 200 DN 6CS80 6P80 400 DN 8CS40 8P40 800 DN 8CS80 8P80 Metric SGP Steel 10CS XSteel 10P XS 20A SGP 10CS40 10P40 25A SGP 12CS STD 12P STD 32A SGP 12CS XS 12P XS 40A SGP 16...

Page 41: ...ists you automatically load all the required pipe information You can also select a pipe class size then edit any of the associated defaults to fine tune the pipe data NOTE Create custom pipe data via...

Page 42: ...e Pipe OD press 2 2 4 HOW TO SELECT A PIPE MATERIAL The pipe material selection affects flow calibration to a small degree It also influences the meter generated transducer size and spacing recommenda...

Page 43: ...twice to bypass to the next two menu cells The Liner Material option list offers a selection of common liner materials To select a Liner Material To access the Liner Material option list press To scro...

Page 44: ...quid is Water at 68 F 20 C The Temperature Range menu cell allows you to specify the expected temperature range at the transducer mounting location The default setting 400 F to 2500 F matches the stan...

Page 45: ...Other Estimated Vs m s xxxx numeric entry Viscosity cS x xx numeric entry Density S G x xxx numeric entry Liquid Table TableActive No Yes LiquIdent Slope x xxx numeric entry Pressure Slope x xxx nume...

Page 46: ...Data to make sure the measured Vs value does not exceed the Vs max or Vs min items To edit the Estimated Vs m s To activate numeric entry press Type the sonic velocity value using meters per second T...

Page 47: ...ontrolled liquid temperature and chemistry The default specific gravity setting is 1 000 Density SG as it applies to this system is defined as the ratio of the mass of this liquid to the mass of an eq...

Page 48: ...ly identical even though their individual sonic velocities may be very different This menu cell allows the LiquIdent Slope Factor to be edited for optimal operation The LiquIdent Slope Factor default...

Page 49: ...ulate a liquid s Pressure Slope Factor l Establish the maximum Pmax and minimum Pmin pressures for all liquids within the Liquid Class For each liquid note the measured sonic velocity at Pmax and the...

Page 50: ...ture generally 60 F 15 C When a LiquIdent Index is entered for a particular liquid within the Liquid Class the liquid s viscosity must also be entered at the LiquIdent Index To create a LiquIdent Inde...

Page 51: ...ope i e 0 0287 t Current Measured Temperature minus Base Temperture degrees F b Visc Base Temperature cS VSLP x t ln b To select a Temperature Range To access the Temperature Range option list press T...

Page 52: ...Intrusions Application Data Use this menu cell to enter the number of pipe diameters between the upstream configuration and the transducer installation Use this menu cell to select the pipe configurat...

Page 53: ...is point to read Section 3 before proceeding to mount transducers NOTE When installing transducers do not key in the V M Version Modification label number as the Transducer Size Controlotron Dual Path...

Page 54: ...mpty Pipe Set MTYmatic Set Empty Actual MTY Zero Flow Adjust AutoZero Reflect mount only ZeroClr Reversamatic Actual Zero ZeroMatic 1011 Universal 991 Universal 1011H High Precision PICK INSTALL XDCR...

Page 55: ...option list press To move the cursor to the required mounting type press To store selection press 2 4 4 HOW TO USE THE SPACING OFFSET After you select the mounting method the flow computer checks you...

Page 56: ...nt each transducer in its original position Transducer pairs have matching serial numbers except for the appended letters A and B This helps you to identify each trans ducer To select a different Spac...

Page 57: ...ic Coupling Compounds in Section 5 for appropriate type and part number l The pipe must be completely filled with a liquid which can be either flowing or at zero flow 2 4 7 THE Ltn VALUE MENU CELL Thi...

Page 58: ...vel ALC when Detection Fault or Low Signal alarms are present The routine forces the flowmeter to generate constant transmit bursts while report ing current receive signal strength for the user To ini...

Page 59: ...diagnostic procedure is not used the normal Install Completed func tion occurs as follows Immediately after you press ENT the computer starts an internal process called an Initial Makeup The current...

Page 60: ...tering incorrect pipe parameters or not using the recommended spacing could result in an erroneous Vs measurement The meter is now ready to report flow Press the Menu key to display flow In cases wher...

Page 61: ...e recommended way to define the empty pipe threshold NOTE NEVER perform this procedure when the pipe is full To perform the Actual MTY Procedure To access the Empty Pipe Set option list press To move...

Page 62: ...t Mode configuration see paragraph 3 1 5 the AutoZero routine is automatically invoked at the end of the Initial Makeup Flow does not have to be stopped to perform AutoZero since only the pipe wall si...

Page 63: ...oking this function To invoke Actual Zero Access the Zero Flow Adjust option list by pressing ENT ENT Press A pop up window prompts you to set the current flow rate in selected rate units to equal zer...

Page 64: ...ent flow mis registration prior to using the Reversal Zero technique ReversaMatic If the negative flow rate that the meter reads in the step during which the transducers are reversed is more negative...

Page 65: ...ransducer Size B3 Xdcr Mount Mode Reflect Spacing Offset Minimum Flow Number Index 7 Spacing Method Track 1012TP Ltn Value in 0 778 Install Completed ZeroMatic Empty Pipe Set Auto Zero Zero Flow Adjus...

Page 66: ...ng Invoke the ZeroMaticTM initial makeup procedure as previously described above While ZeroMaticTM initial makeup is running press to abort the process thereby disabling the function The screen will r...

Page 67: ...to type the new Time Average setting To register the new value press To edit the SmartSlew setting To access the SmartSlew option list press three times Scroll the numeric list to the desired choice b...

Page 68: ...s This moves the highlight to Memory Delay sec Memory Delay sec Selecting Memory activates the suppressed Memory Delay menu cell It allows you to specify the number of seconds that the meter maintains...

Page 69: ...raph 2 7 1 Span Data Use the key as the Lead in command for 4 Path Totalizer operations TOTALIZER CONTROLS the n in Fn channel number Makeup Latch Totalizer snapshot Totalizer Freeze Resetting the Tot...

Page 70: ...feet Pounds Kilograms Tons Metric Tons Ft Sec Vel m Sec Vel Flow Time Units MIN HR DAY SEC Flow Display Range Autorange High Flow Display Scale mGAL MIN GAL MIN KGAL MIN Total Volume Units Same list a...

Page 71: ...list press To move the cursor to the required units press To store selection press 2 6 2 FLOW TIME UNITS The Flow Time Units option list allows you to select a flow display time base The system defau...

Page 72: ...ere may not be room on the screen Therefore always keep this prefix in mind when you enter flow related data To select a different Flow Display Scale To access the Flow Display Scale option list press...

Page 73: ...g MGPM It provides three resolution or capacity levels Therefore actual Totalizer display units de pend on the selected multiplier Check the total units by accessing the Totalizer Scale menu cell If...

Page 74: ...he applicable flow total units The sign of the Batch Sample Total deter mines positive or negative accumulations NOTE The Batch Sample total relay requires the same consideration for ex ceeding the ma...

Page 75: ...xxx numeric entry Max Liquident x xxx numeric entry Min Liquident x xxx numeric entry Max Vs m s x xxx numeric entry Min Vs m s x xxx numeric entry Max Viscosity cS x xxx numeric entry Min Viscosity c...

Page 76: ...Accept Pt Clear Pt Table Active 1 No Clear Table 1 No Yes Calib Table 2 Index Variable 2 Same List as Index Variable 1 Calib Table 2 New Point Cal Index Value x xxx PosFlow Corr x xxx NegFlow Corr x...

Page 77: ...resent Minimum span values represent 100 of span 0 of span Current output of 20 mA Current output of 4 mA Voltage output of 10 Vdc Voltage output of 0 Vdc Pulse output of 5000 Hz Pulse output of 0 Hz...

Page 78: ...c keys to type the minimum flow rate 0 of range To store data press The following Span Data items are set in the same way as the two previously shown examples by entering numeric values and storing th...

Page 79: ...to site creation the temperature units will be in Fahrenheit 2 7 2 SET ALARM LEVELS The Set Alarm Levels menu allows you to select system alarm functions Alarms appear lo cally on the LCD digital disp...

Page 80: ...rature alarm relay setpoint If metric preferences are selected prior to site creation the temperature units will be in Centigrade If English preferences are selected prior to site creation the tempera...

Page 81: ...f by pressing To turn Makeup Latch On or Off press 2 7 3 CALIBRATE FLOWRATE AND CALIBRATION TABLES System 1010PVN equipment provides three ways to condition the calibration performance of its flowrate...

Page 82: ...e anticipated for the application Kc Factor To obtain the Kc factor compare flow total data taken simultaneously from the 1010 and a reference meter whose accuracy meets the required standard Allow bo...

Page 83: ...ity is being used To install a Calibration Table proceed as follows 1 The user selects a system variable that appears to correlate strongly with calibration shifts observed 2 A table of values is form...

Page 84: ...and Measurement Channel Use the Stripchart Setup menu cell to select a data category the type of scaling and the update interval for the on screen stripchart display You can also clear the stripchart...

Page 85: ...lect a format for the stripchart plot It offers the choice of displaying data either in the current data rate units or as a percent of span defined in the Data Span Set Cal menu Data Rate Units menu c...

Page 86: ...event based status alarms and to specify the interval between data reports View Datalogger reports on the display screen or transmit them via the RS 232 Serial Port to external printers and computers...

Page 87: ...Vs Path Valc Valc Aeration LiquIdent Viscosity Path Alarms Alarms Temperature Path Delta T Delta T Analog Inputs Log Time Interval 5 Sec 10 Sec 15 Sec 30 Sec 1 Min 5 Min 15 Min 30 Min 1 Hr 2 Hr 4 Hr 6...

Page 88: ...eter s real time clock Format MM DD YYYY Time The report time according to the meter s real time clock Format HH MM Path Flow The instantaneous flow measured at the time of the report for Dual Path Fl...

Page 89: ...ursor to a desired data item by pressing then to select it Note that a plus sign appears before the item To de select Datalogger Data Move the cursor to the data item then press Note that this removes...

Page 90: ...s Move the cursor to the item by pressing then Note that this removes the plus sign from the item After selecting all desired items press to leave the Datalogger Events option list 2 9 5 DISPLAY DATAL...

Page 91: ...menu becomes available after picking a Meter Type and Path Use this menu to assign functions for the meter s analog outputs and optional inputs The Analog Out Setup menu cell assigns functions to the...

Page 92: ...list Vo1 See Io1 option list Vo2 See Io1 option list Pgen 1 See Io1 option list Pgen 2 See Io1 option list Relay Setup Relay 1 Off Power On S High Liquident S Low Liquident S High Viscosity 2 Path on...

Page 93: ...he left of the option list parameter NOTE 2 Signals lin3 and lin4 are for Multi beam and Arithmetic operation modes only S Vfo System spanned volumetric flow unsigned S Vfab System spanned and signed...

Page 94: ...nearly in rela tion to a selected data function CAUTION Do not connect to a powered loop To assign a function for the current output From Analog Out Setup press twice to access the Io option list Move...

Page 95: ...Module Installation Drawing 1010N 7 7 Sheet 3 of 3 Ultra Performance Flowmeters PIN SIGNAL FUNCTION NOTES 9 PG1 PRIMARY FREQUENCY OUTPUT OPEN COLLECTOR Digitally Synthesized 10 PG2 PRIMARY FREQUENCY O...

Page 96: ...stant numerical change to improve calibration in real time The various flowmeter models allow you to associate the analog input to active system vari ables such as specific gravity viscosity and other...

Page 97: ...moves the cursor to 20 mA To enable numeric entry press the Right Arrow Type the numeric value corresponding to a 20 mA input signal To store the data press ENT 2 11 THE DIAGNOSTICS DATA MENU Some Di...

Page 98: ...nolds LiquIdent Pressure Viscosity cS Site Setup Data fx drive N burst length Ltn in Vfmax Vs max m s Vs min m s Empty Samples Cycle HF Test Facilities Makeup Graph Tx Up Tx Dn FixedALC Tx Up Fixed AL...

Page 99: ...the current site was created DIAGNOSTIC MAIN MENU DESCRIPTION Flow This is a real time updated flow rate display in current rate units e g GAL MIN Flow Vel F S Linear fluid flow velocity in f s or m s...

Page 100: ...ow and LoFlow The HiFlow and LoFlow menu cells allow you to enter maximum and minimum expected flow rates based on current operating conditions Under normal circumstances you should never need to chan...

Page 101: ...art recorders and RTU s To test the Totalizer function leave AnCal active for enough time for an accumulation to appear on the screen below Moving the cursor from the menu cell cancels the AnCal funct...

Page 102: ...or reading Liquid Data TN uSec The total elapsed time between the transmission and reception of a sonic pulse TL uSec The total time a sonic pulse takes to travel through the liquid DeltaT nSec This i...

Page 103: ...inimum correctly calibrated Vs for current transducer spacing Empty Value of Empty Alarm Setting The meter will declare an empty status if signal strength drops below this value Samples Cycle Digital...

Page 104: ...event it may be necessary to first lower the flow rate to a moderate level before performing the Automatic HF adjustment Once this is done the flowmeter should be able to properly measure the highest...

Page 105: ...ue will appear next to the HF menu cell as shown below Automatic Adjustment Procedure l In the Site Setup Data Menu press the Down Arrow and scroll to the HF menu cell Press the Right Arrow and a pop...

Page 106: ...information only fx drive 29 N burst length 5 Ltn in 5 316 Vf max CU Automatic Vs max m s 0 026 Vs min m s 1355 00 Empty Samples Cycle 29 HF 0 026 Controlotron Dual Path 4SS10G Site Setup Data l If yo...

Page 107: ...Path SITE 1 Right arrow invokes an InProcess Makeup Test Facilities Makeup Commands the meter to re acquire the receive signal Graph Enables an on screen marker display Cor Q should be greater than 1...

Page 108: ...ermining receive signal quality The primary function of this screen is the display of the digitized receive signal wave form with similar appearance and function of a digital oscilloscope This screen...

Page 109: ...row will return you to the graph screen with the selected parameters appearing at the top left corner of the screen The figure above is shown with all diagnostics items selected Time Base Control The...

Page 110: ...d code represents the exponent in the System 1010 exponential averaging routine where the larger the number the greater the digital averaging Pressing the key will increase the damping value Like wise...

Page 111: ...aph to toggle between the default signal waveform screen and the signal envelope screen see example below This envelope screen can aid in the diag nosis of Tn errors caused by unusual receive waveform...

Page 112: ...Signal to Noise Ratio Indicates the signal to noise ratio of the receive signal Increased damping will increase the S N ratio as the asynchronous noise re duces Envelope Signature Percentage change o...

Page 113: ...to be enabled Enable the channel Channel Setup Channel Enable Yes Note that a channel cannot be enabled un til its transducers are operating Clr All Data Response to pressing the F4 key Use the F4 fun...

Page 114: ...routine Continue programming other site data in antici pation of resolving the difficulty later Call technical support for help if necessary Low Signal During the Initial Makeup the meter decides that...

Page 115: ...Memory No appears at the top of the screen Press the Down Arrow Note that the prompt switches to Clr Saved Data No To access the F4 Reset option list press the Right Arrow Press the Down Arrow to swi...

Page 116: ...P pipe simulator allows you test a 1010 series flow computer and 991 transducers from size 0 to size 3 Note that although the 1010 flow computer operates with our 991 size 4 and 5 transducers testing...

Page 117: ...dcr Pipe OD Pipe Wall Mount Spacing Number Number Size mm Mat l Thk mm Mode Offset Index 1012TB1 A 16 5 Steel 2 54 Reflect Nominal 7 1012TB1 B 29 2 Steel 2 54 Direct Minimum 4 1012TB2 C 50 8 Steel 2 5...

Page 118: ...u can now enter data without altering an existing Site Setup 5 Select the Pipe Data Menu Referencing either the English or metric pipe simulator chart below enter the pipe parameters corresponding to...

Page 119: ...cess the option list Move the cursor to Install Press ENT to start the transducer install routine 10 Check to make sure that the flow computer returns the Number Index listed in the chart above Next r...

Page 120: ...appropriate Coupling Compound for application see charts below PROGRAMMING q Select appropriate meter yype Clamp On Reflexor Dual Beam Flow Tube etc q Select proper channel Dual or Multi Channel Syst...

Page 121: ...r is Less Than 10 when flowing q Check Signal Graph to be acceptable See reference graphs below q For 100 Universal Transducers verify VfMax is significantly higher than maximum Flow Rate of applicati...

Page 122: ...of pump q Raise tank levels adjust Float switches Low Valc q Clean and condition pipe surface q Use recommeded High Precision or first recommended Universal Transducer q Use Direct Mount be sure of tr...

Page 123: ...tive COUPLING COMPOUNDS Part Name Application Max Temp Remarks CC 102 Ultragel Portable Short Term 24 Hours 110 F 43 C Water Soluble CC 110 RTV 734 Permanent Plastic Xducers Only 150 F 65 C Avoid Humi...

Page 124: ...ERS AND MOUNTING HARDWARE 1011 series of universal transducers and mounting frames have the following color codes for easy identification GOLD SIZE A GREEN SIZE D BLUE SIZE B BLACK SIZE E RED SIZE C T...

Page 125: ...ent on a horizontal pipe is either the nine o clock or three o clock position for Reflect Mode or one transducer at nine o clock and one transducer at three o clock for Direct Mode Mounting on a verti...

Page 126: ...e side of your pipe The mounting location must remain full even at zero flow 2 Decide on your mounting mode Direct or Reflect Always use Reflect Mode whenever possible You may only need to use Direct...

Page 127: ...e cable connectors facing away from each other as shown above The spacer bar is attached to a transducer using a transducer index screw One transducer is attached using the REF hole on the spacer bar...

Page 128: ...couplant compound to the transducer At the same time that you place it in the middle of the second area prepared secure the spacing bar to the already mounted transducer by inserting the transducer in...

Page 129: ...Temporarily position one transducer in the 9 o clock position at the location where you have determined it would be mounted Ensure that this is a smooth area without any raised spots seams etc Mark a...

Page 130: ...specified in paragraph 1 Note that in some cases the transducers may have two sets of holes for securing the spacer bar When using the EZ clamp assembly use the lower set of holes when attaching the...

Page 131: ...transducer and the mylar guide 13 Prepare the area you marked by de greasing the surface if needed and removing any grit corrosion rust loose paint or surface irregularities with the abrasive pipe co...

Page 132: ...lamping Screw 1 Perform all required menu steps until the flow computer issues the number index and prompts you to press ENT to finish the transducer install routine Stop at this point Note the number...

Page 133: ...Attach the other ends to the flowmeter s UP and DN terminals See Engi neering Drawing 1010N 7 Single Channel or 1010DN 7 Dual Channel 7 You can now press ENT to finish the transducer install routine T...

Page 134: ...de greasing the surface if needed and removing any grit corrosion rust loose paint or surface irregularities with the abrasive pipe condition ing material provided Clean the pipe of all debris and abr...

Page 135: ...he combination of mounting frames spacer bar and spacing guides is the recommended way to mount Direct Mode transducers The mounting frame establishes the axial alignment of the transducers and allows...

Page 136: ...d the pipe and engage an end into adjusting screw screw should be pointing up Position frame in the middle of area you have cleaned and centered on the pipe with its angled end facing away from where...

Page 137: ...nst the trans ducer edge mark see C above Arrange so that one end overlaps the other by at least three inches Trim to fit if necessary but be sure not to trim at the overlapping end in order to keep i...

Page 138: ...n the same position it was in and retape it to the pipe 14 Put a mounting strap around the pipe and engage an end into adjusting screw screw should be pointing up Position frame in the middle of area...

Page 139: ...our pipe Installing a 1012T Mounting Track in Reflect Mode Paragraph 2 4 describes the Transducer Installation procedures that lead up to the automatic selection of transducers mounting mode and spaci...

Page 140: ...nsducers 1 2 inch on either side and half again the length front and back with a pencil or chalk Loosen and move the assembly away from marked area Prepare the two areas you marked by de greasing the...

Page 141: ...ts you to press ENT to finish the transducer install routine Note the reported number index You will be inserting an index pin into this hole and the reference hole Check to ensure that you have a mat...

Page 142: ...he tensioning screws Take one of the transducers and insert it between the track rails and to the left of the index pin with the cable connector pointing away from the pin Move the transducer right un...

Page 143: ...Secure it with its clamping screw Do not overtighten NOTE Some transducers require a right angle adapter This adapter should be in stalled before placing the transducer in the tracks 10 Connect the t...

Page 144: ...aking connections to TB1 TB2 TB3 and TB4 l Open the 1010PVN flowmeter top cover by releasing the cover latch l Place the power switch to the OFF position l Loosen the captive thumbscrew securing the A...

Page 145: ...and Dual Channel units see drawings 1010N 5 7 or 1010N 5D 7 respectively For terminal loca tions on Multi Channel units see drawing 1010N 8M 7 WARNING Set meter and instrumentation power to OFF when i...

Page 146: ...rs report input module temperature sensor connections T1 and T2 as system variables Dual Path Models l The Dual Path instrument uses T1 to report liquid temperature Note that T2 is used to report ambi...

Page 147: ...en the face of the RTD element and the pipe surface to improve the conductivity of the metal to metal contact l Keep the RTD out of direct sunlight or other non pipe sources of heat or cold that may a...

Page 148: ...s the default units for all menu items and data outputs You can choose either English or metric units The factory setting is English To specify metric default units for all meter functions To access t...

Page 149: ...option list to all the stored pipes within that class see Menu Chart above Selecting a pipe by its name e g 2SS10 loads a description of that pipe in the remaining menu cells Note that liner data is n...

Page 150: ...8P XS 90A SGP 20CS STD 20P STD 100A SGP 20CS XS 20P XS 125A SGP 24CS STD 24P STD 150A SGP 24CS XS 24P XS 175A SGP 30CS STD 30P STD 200A SGP 30CS XS 30P XS 225A SGP 36CS STD 36P STD 250A SGP 36CS XS 36...

Page 151: ...ame of the selected pipe Press and then press to use this name To use a new name press and then use the appropriate arrow keys to rename the pipe 8 chars Max Press This adds the new pipe to the pipe c...

Page 152: ...ducers To access the Transducer Type menu press Scroll the highlight to a transducer type e g 1011H High Precision then press to access the size option list Scroll through the option list by pressing...

Page 153: ...is es sentially a duplicate of the menu cell in Datalogger Setup It sends Datalogger data to the graphic screen with or without line wrapping For dual channel systems with logging enabled on both cha...

Page 154: ...flow computer to external device connections and your RS 232 Setup parameters see RS 232 Setup To access the Output Datalogger option list press Scroll the cursor to Yes by pressing To transmit Datalo...

Page 155: ...logger RAM To clear Datalogger Data Memory To access the Clear Datalogger option list press Move the cursor to Yes by pressing To clear the memory press 4 5 THE MEMORY CONTROL MENU Memory Control is a...

Page 156: ...to Trim 4mA Press This triggers a 4 00 mA pop up window The multimeter should now be reading 4 00 mA If the multimeter reading does not match use the numeric keys to type in the multi meter reading Pr...

Page 157: ...kHz on the frequency counter Re check the frequency counter to make sure that it is now reading 1 kHz 4 6 THE RTD CALIBRATE MENU optional The RTD Calibrate Menu appears on all 1010N models Use this m...

Page 158: ...for the other RTD if necessary Calib deg F 72 0 RTD Calibrate RTD1 Factory User Cal RTD2 Factory User Cal RTD CALIBRATE MENU STRUCTURE Single Channel 1010 Calib deg F 32 0 To perform a 32 F 0 C RTD C...

Page 159: ...the month day and year for the meter s internal clock calendar Enter the date using the MM DD YY format Replace MM with two digits to indicate the month Replace DD with two digits to indicate the day...

Page 160: ...ns NOTE The RS 232 stop bit implementation is fixed If you are using a communication program such as Windows 3 xx Terminal or Windows 95 98 Hyper Termi nal that includes a field for stop bits select 1...

Page 161: ...tory setting is None To edit the Parity Setting To access the Parity option list press Move the cursor to the required parity setting by pressing To store the data press This moves the cursor to Data...

Page 162: ...zero Network ID number suspends all routine Datalogger activity regardless of any selected options NOTE If you are using the flowmeter for a stand alone application you must keep the zero Network ID n...

Page 163: ...he StripChart contains a number of special elements that deserve mention l The spanning of the stripchart s vertical axis obeys the same user settings that define the span limits for the analog output...

Page 164: ...neous Volumetric Flow Rate Measured Sonic Velocity Flow Total Vfo Volumetric Average Flow Output Stripchart Data Vfo Volumetric Flow Rate Digital Average Volumetric Flow Digital Flow Total Selected Me...

Page 165: ...r the purpose of identifying the type of meter currently enabled Dual Path and the path from which the current display is derived 3 for the computed or average channel in a dual path meter The Site Na...

Page 166: ...the application in detail Proper analysis will provide solutions to virtually any application problem 5 2 CONSIDERATIONS FOR CRITICAL APPLICATIONS All flowmeters depend on site flow conditions and pro...

Page 167: ...D W ratio you should use the smaller of the recommended transducer sizes if the flow computer recommends two transducer sizes 5 3 2 PICKING THE APPROPRIATE TRANSDUCER To ensure that you select the app...

Page 168: ...e applications require repeatability rather than absolute accuracy System 1010 features excellent repeatability specifications since its digital no moving parts design avoids the ad verse effects of h...

Page 169: ...rformance decline Therefore if your application involves extremely low flow velocities and your line size is 2 or under our 992DFT or 1011FT Flow Tubes might serve you best 5 4 2 FLOW DATA SCATTER AND...

Page 170: ...r It governs the degree of Reynolds Number compensation that the flow computer applies to the final rate output Therefore flow data errors could result if you enter an inaccurate viscosity value Contr...

Page 171: ...s for operation up to 250 F We offer High H temperature flow transducers rated for operation up to 375 F We also manufacture Very High VH temperature transducers for applications where the temperature...

Page 172: ...nsideration applies to dual channel systems when both measurement channels are actively logging data Dual channel meters store logged data from BOTH chan nels in a common file so you must include Site...

Page 173: ...penter 20 Steel 117 900 Steel 4340 126 000 Columbium 82 700 Tantalum 114 000 Columbium 10W 10TN 74 800 Tin 65 700 Constantan 104 000 Titanium 122 000 Copper 89 400 Titanium T1 150A 124 000 Iconel 119...

Page 174: ...mp 0 0 7808 0 7808 1277 0 7869 0 7869 1566 0 7930 0 7930 1694 0 7991 0 7991 1830 0 8052 0 8052 1930 0 8113 0 8113 1986 0 8174 0 8174 2044 0 8234 0 8234 2104 0 8295 0 8295 2166 0 8356 0 8356 2227 0 841...

Page 175: ...to 450 F temperatures 5 111 Permanent high temp couplant for plastic flow Room temperature vulcan transducers Temp range 255 F to 450 F izing silicone rubber 6 112 Permanent ambient temperature coupla...

Page 176: ...fers to data entered into a menu cell either numeric or option list selection Datalogger Memory Memory segment that stores data items logged during operation You can view the Datalogger contents eithe...

Page 177: ...numeric or list selection stored in a menu cell POSFLOW Totalizer mode for positive flow total only Site Name A user entered name that meter associates with a stored Site Setup You retreive a particu...

Page 178: ...m 4mA Trim Io 2 Operate Trim 4mA Trim Vo 1 Operate Trim 2V Trim Vo 2 Operate Trim 2V Trim Pgen 1 Operate Trim 1Khz Trim Pgen 2 Operate Trim 1Khz Trim Pgen 2 Operate Trim 1Khz RTD Calibrate RTD 1 User...

Page 179: ...te Setup Save Rename Site Pipe Data Select Pipe Class Select Pipe Size Pipe OD in mm Pipe Material Wall Thickness Liner Material Liner Thickness ThermExp Coef 1 F Mod of Elast PSIA Application Data Li...

Page 180: ...me Units Flow Time Units Flow Display Range Flow Display Scale Total Volume Units Totalizer Scale Total Resolution Totalizer Mode Batch Sample Total Data Span Set Cal Span Data Pgen Units Max Flow Uni...

Page 181: ...lds Pressure Aux Calib Table 1 New Point Cal Index Value x xxx PosFlow Corr x xxx NegFlow Corr x xxx Accept Clear Accept Pt Clear Pt Table Active 1 No Clear Table 1 No Yes Calib Table 2 See Table 1 Ca...

Page 182: ...ode Off Memory RS 232 Output Datalogger Data Site Id Date Time Path Flow Flow Average Flow Raw Flow Total Path Vs Vs Path Valc Valc Aeration LiquIdent Viscosity Path Alarms Alarms Temperature Path Del...

Page 183: ...s Viscosity T1 Iin1 Iin2 Iin3 Iin4 Io2 See Io1 list above Vo1 2 See Io1 list above Pgen1 2 See Io1 list above Relay Setup Relay 1 Off Power On High LiquIdent Low LiquIdent High Viscosity Low Viscosity...

Page 184: ...tatus AnCal Units HiFlow Units LoFlow Units Application Info TN uSec TL uSec DeltaT nSec Burst Sec Accepted Last Makeup Makeup Status Liquid Data Temp 1 Temp 2 Reynolds LiquIdent Viscosity cS Pressure...

Page 185: ...APPENDIX A Couplant Installation Instructions...

Page 186: ...systems are identical You could choose to program a graphic display system using a PC and a communications program However note that for mod els with a local display screen the serial interface cable...

Page 187: ...e cursor to the arrow at the right of the Connect Using field Left click on the arrow to expand the field and then move the highlight down to Direct to Com 1 or 2 depending on the port connected to th...

Page 188: ...ide Drag the highlight down to VT 100 and then left click to select it as shown below 8 Next left click on the ASCII Setup button see screen above In the ASCII Sending dialog box make sure that both s...

Page 189: ...k the icon you selected for the connection NOTE For easier access create a shortcut to the connect icon from your desktop Right click on the icon to open its dialog box Left click on Copy and then mov...

Page 190: ...Therefore when you use HyperTerminal to view the data display screens you will see the same data in alphanumeric form only as shown below You can still use the Up Arrow and Down Arrow to switch betwe...

Page 191: ...rs at the top of the screen 2 Press the Right Arrow and then the Down Arrow to switch the option list to Clr Active Memory Yes Press ENT to clear all Active Site Data but not saved site setups 3 To re...

Page 192: ...ontinue be aware that you will have to create a new site setup re enter all site specific parameters including pipe or transducer tables plus all desired Meter Facilities en tries 1 Turn off power if...

Page 193: ...n Outline 1011 Series Test Block 1012TN 7 Installation Drawing 1010 Series Transducer Mounting Tracks 1012TN 8 Outline Dimensions 1012 Series Mounting Tracks 1012TNH 7 Installation Drawing 1010 Series...

Page 194: ...21 Setting Current Input 2 65 Analog Out Setup 2 61 Outputs Setup Data Categories 2 61 Assigning Functions Io Vo Pgen 2 62 Analog Output Trim 5 13 Analog Output Trim Menu 4 9 Analog Output Span 2 62 A...

Page 195: ...ontrol 2 78 Transit Time Adjustment 2 78 Conventions field manual 2 1 Correlated Plot 2 77 Couplant see Sonic Couplant Create Edit Pipe Function 4 3 Create Name a Site Setup 1 8 New Site Setup 2 4 Cre...

Page 196: ...o line Wrap Mode Scroll 2 58 Display Screen typical 1 2 DV Liquid Table 5 9 Dual Channel Path 1 1 1 8 Dual Path Flow 1 4 Dual Channel Menu Chart 5 13 Dual Path 1 7 E Editing Default Parameters typical...

Page 197: ...cedure 2 26 Function Keys 1 3 G Getting Started 2 1 Graphic Display Screens 2 76 4 1 4 16 H HF Menu Item 2 72 Automatic Adjustment Procedure 2 73 Manual Adjustment Procedure 2 73 Hardware Installation...

Page 198: ...ditions 5 5 Liquid Data Menu 2 70 LiquIdent 2 16 Settings Index 2 18 Pressure Slope 2 17 Reference Base Temperature 2 17 Slope 2 17 Log Time Interval 2 57 Low Flow 2 47 Low Signal Message 2 82 Ltn Men...

Page 199: ...rwater Mounting 3 1 Mounting Track 2 25 see Section 3 Part Number Spacing Index 2 25 MTY Command Actual 2 29 MTYmatic Command 2 29 Multiple Select Option Lists 1 6 Mylar Spacing Guide 3 8 Wrapping Gui...

Page 200: ...nu 4 2 Factory Settings 4 2 Pipe Temperature Range 2 19 Selecting 2 19 Pipe Wall Thickness 4 3 POSFLOW 2 36 2 42 Power Failure 2 1 Preparing The Pipe Surface 3 3 Print Site Setup 5 19 R Recall Site Co...

Page 201: ...2 62 Setting Clock 4 13 Setting The Log Time Interval 2 57 Single Channel 1 1 Site Programming 1 8 Site Setup 1 1 Full Site Setup 2 1 Recall Site Setup 2 2 Site Setup Reference Tables 5 7 Slurries 5 6...

Page 202: ...SFLOW 2 36 2 42 Totalizer Mode 2 42 Selecting 2 42 Totalizer Scale Selecting A Different Scale 2 41 TOTCNT 2 41 Technical Assistance 5 1 Transducer Pairs 2 25 Matching Serial Numbers 2 25 Transducer I...

Page 203: ...2 45 Vfab Vfo Vs 2 45 Vps Values in inches sec For Some Common Metals 5 8 Vs Sonic Velocity 5 7 5 8 W Wall Thickness 2 10 ASA Schedule 2 11 Entering 2 11 Z ZeroClr 2 30 Zero Flow Adjust 2 30 ZeroMati...

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