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Normal Blow Back Mode 
 

Normal Blow Back Mode can only be accessed during Normal Mode and is an automated process which 
occurs every 60 minutes.  The time interval is user definable but is factory defaulted to occur every 60 
minutes.  Normal Blow Back Mode is used to blow high pressure air through the probe to clear it of any 
dust or particles that could clog the sintered end of the probe and cause a low flow condition. 
 

Low Flow Blowback mode 
 

Low Flow Blow Back Mode can occur at anytime during Normal Mode.  Low Flow Blow Back Mode begins if 
the flow detector goes outside of its normal range and signals that there is a low flow condition.  The Low 
Flow Blow Back works just like the Normal Blow Back mode except that it is not a timed event and relies on 
a low flow condition to start it. 
 

Calibration Mode 
 

Calibration Mode begins when the Universal Transmitter is put into Calibration by the user.  All other 
modes are disabled during this mode. The pump and solenoids are off and the flow detector reading is 
ignored.  

 

Maintenance Mode 
 

Maintenance Mode should be entered by the user anytime that work is being performed on the system.  
This will ensure that the scheduled blow back to occur every 30 minutes will not happen and the pumps 
and solenoids will be turned off unless forced on by the user.  Maintenance Mode is a useful tool for 
trouble shooting and checking for proper operation of individual components.  From this mode the pump 
and solenoids can all be turned on individually.  Other modes can also be selected from maintenance 
mode to ensure they are working correctly.  If the Sample Panel is left in Maintenance mode for longer 
than 2 hours the (User selectable via HMI) PLC energizes the trouble relay and a signal is sent to the DCS 
requiring that the error be acknowledged.  This will ensure that the sample panel is not accidentally left in 
maintenance mode. 
 

Trouble Conditions

 

Low Flow alarm 

 
The amount of gas flow to the sensor was too low and was not able to be restored to normal flow (2-
3LPM) after low flow blow back sequences. 
 

Sensor fail  

 
The calculated gas value has drifted negative by more than 3% of the monitors full range.  A gas 
calibration will typically correct this issue.  If the sensor cannot pass calibration sensor replacement is 
required. 
 
 

Summary of Contents for CS0352-MP

Page 1: ...CONSPEC CONTROLS CS0352 MP User Manual 1 24 2017 Rev 3 ...

Page 2: ...urpose 1 System Overview 1 CS0352 MP Components 2 Panel View Screens 3 Modes 6 Trouble Conditions 7 CO Sensor Calibration 9 Flow Detector Calibration 10 See also 10 Replacement Parts 10 Contact Information 10 ...

Page 3: ...to detect smoldering coal that may have fallen to the bottom of the mill The pump is disabled and sampling ceases during a deluge or spray down of the mill to avoid the system from taking in too much water The PLC determines the mill status by several inputs from the MillPro system and acts accordingly The CS0352 MP performs scheduled high pressure blow backs to clear the sintered metal probes of ...

Page 4: ...Moxa Ethernet Switch RS485 to Serial Adaptor Probe Select Solenoid Pressure Release Solenoid H P Blow Back Solenoid Thermostat Trouble Relay Cooler Solenoid Relay 4 5 0LPM Flow Regulator Coalescing Filter Cooling Coil 3 way Ball Valve Calibration Calibration Port Exhaust Port 120VAC Supply Input System Inputs 4 20mA CO Level Output 1766 L32BWA SDR 120 24 900732 03 P2261 3 900724 AL 6SB P1907 SL SP...

Page 5: ... Cooler Solenoid Vortec Cooler Vortex 747 System 2711C T6T Vortex 747 System Vortex 747 System PanelView Screens Main screen The main screen contains a link to all the other screens All the screens are accessible from the main screen The screens are Maintenance Overview PV Config Alarm Log ...

Page 6: ... information all on one screen for easy viewing The panel status sensor status an approximated 4 20mA value CO value hour long trend window MillPro status Mill Status and logging information are all displayed The logs keep track of operation times so the user can predict when components will need maintenance or replacement The About screen can be accessed from the overview screen The about screen ...

Page 7: ...s such as a blocked probe during start up mode the PLC immediately goes into alarm and energizes the trouble relay This error is displayed on the panel view screen and needs to be cleared or acknowledged A record of alarms and errors is kept in this screen and can be cleared if desired ...

Page 8: ...t Up Mode Start up mode is the first mode that the sample panel goes into upon being enabled Start up mode allows pressure to be created within the lines and give the flow detector time to stabilize The sample panel enters start up mode every time that the pump turns on If there is a low flow condition or the line is clogged during start up mode the sample panel goes into an error condition and th...

Page 9: ...Mode Maintenance Mode should be entered by the user anytime that work is being performed on the system This will ensure that the scheduled blow back to occur every 30 minutes will not happen and the pumps and solenoids will be turned off unless forced on by the user Maintenance Mode is a useful tool for trouble shooting and checking for proper operation of individual components From this mode the ...

Page 10: ...n the user definable time frame Error will clear once panel is put into startup mode Alarm 1 The gas value has exceeded the alarm 1 user definable set point Alarm 2 The gas value has exceeded the alarm 2 user definable set point Temperature error The internal temperature of the panel is outside of the 4F 120F range of the gas sensor Flow Cal Error The pump is off but the flow detector still signal...

Page 11: ...d be applied to the sensor Open the valve on the regulator and apply the zero gas Make sure that the adjustable flow regulator inside the panel is fully open to allow maximum flow Apply the zero gas for two minutes After two minutes or a stabilized reading point the IR programmer at the Universal Transmitter and press enter The status light will now turn red indicating the monitor is ready to have...

Page 12: ...igher or lower low flow set point Once a successful calibration has been accepted lower the flow slowly to make sure the indicator light turns red at approximately 1 1 5 LPM and that you hear the relay energize and click If the calibration worked correctly raise the flow to approximately 3 LPM and close the door and put the panel back into run mode If the light does not turn red within 5 LPM of th...

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