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10 

 

Flow Detector Calibration 
 

To calibrate the flow detector go into the maintenance screen and put the system into maintenance mode.  
Then turn the pump on and open panel door.  Adjust the flow regulator so that the float is between 1.5-
2LPM.   
 
On the Flow detector card is a small yellow button.  Press and hold that button for one second until the 
indicator light begins to blink green.  This indicates that the card is ready to accept its low flow calibration 
set point.  With the flow regulator adjusted to approximately 1.5-2 LPM press and hold the yellow button 
until the light stops blinking green then release it. 
 
The indicator light will begin blinking red indicating that it is ready for the high flow set point.  Adjust the 
flow regulator to allow for full flow which should be approximately 4 LPM.  Wait a few seconds to allow the 
flow detector to stabilize then press and hold the yellow button again until the light stops blinking red and 
then release it.   
 
The indicator light should be solid green which indicates that the flow is within the calibrated parameters.  If 
the light is blinking green and red the calibration was not accepted.  Repeat the process using a slightly 
higher or lower low flow set point.  
 
Once a successful calibration has been accepted lower the flow slowly to make sure the indicator light turns 
red at approximately 1-1 .5 LPM and that you hear the relay energize and “click”.  If the calibration worked 
correctly raise the flow to approximately 3 LPM and close the door and put the panel back into run mode. 
 
If the light does not turn red within .5 LPM of the low flow set point a calibration will have to be attempted 
again.  On the second attempt during the full flow calibration slightly restrict the exhaust port with a finger 
to allow slightly more pressure to build in the system. Verify that the flow detector indicator light turns red 
at approximately 1-1.5 LPM 
 
 

See Also

 

 
Universal Transmitter Manual 
CS0352-MP Pneumatic Drawing (DWG2014-099 RevA) 

Replacement Parts

 

 Damaged or questionable parts should be replaced immediately upon  
detection. Damaged or inoperative parts could contribute to hazardous and/or unsafe conditions. Any 
consumable parts should be replaced if the reliability is questionable or within the part’s specific  
expected life. Consumable parts include any filters, pumps, sensors, solenoids….etc.  
 

Contact Information 

Questions / Technical Support……………..  (724)  489-8450  Mon-Fri  8am-5pm 

est. Conspec Sales………………………….......  (800)  487-8450  Mon-Fri  8am-5pm 
est. Fax…………………………………………………. (724) 489-9772  
E-mail………………………………….…… …………[email protected]  
Web site…………………………………… ………….. www.conspec-controls.com 

Summary of Contents for CS0352-MP

Page 1: ...CONSPEC CONTROLS CS0352 MP User Manual 1 24 2017 Rev 3 ...

Page 2: ...urpose 1 System Overview 1 CS0352 MP Components 2 Panel View Screens 3 Modes 6 Trouble Conditions 7 CO Sensor Calibration 9 Flow Detector Calibration 10 See also 10 Replacement Parts 10 Contact Information 10 ...

Page 3: ...to detect smoldering coal that may have fallen to the bottom of the mill The pump is disabled and sampling ceases during a deluge or spray down of the mill to avoid the system from taking in too much water The PLC determines the mill status by several inputs from the MillPro system and acts accordingly The CS0352 MP performs scheduled high pressure blow backs to clear the sintered metal probes of ...

Page 4: ...Moxa Ethernet Switch RS485 to Serial Adaptor Probe Select Solenoid Pressure Release Solenoid H P Blow Back Solenoid Thermostat Trouble Relay Cooler Solenoid Relay 4 5 0LPM Flow Regulator Coalescing Filter Cooling Coil 3 way Ball Valve Calibration Calibration Port Exhaust Port 120VAC Supply Input System Inputs 4 20mA CO Level Output 1766 L32BWA SDR 120 24 900732 03 P2261 3 900724 AL 6SB P1907 SL SP...

Page 5: ... Cooler Solenoid Vortec Cooler Vortex 747 System 2711C T6T Vortex 747 System Vortex 747 System PanelView Screens Main screen The main screen contains a link to all the other screens All the screens are accessible from the main screen The screens are Maintenance Overview PV Config Alarm Log ...

Page 6: ... information all on one screen for easy viewing The panel status sensor status an approximated 4 20mA value CO value hour long trend window MillPro status Mill Status and logging information are all displayed The logs keep track of operation times so the user can predict when components will need maintenance or replacement The About screen can be accessed from the overview screen The about screen ...

Page 7: ...s such as a blocked probe during start up mode the PLC immediately goes into alarm and energizes the trouble relay This error is displayed on the panel view screen and needs to be cleared or acknowledged A record of alarms and errors is kept in this screen and can be cleared if desired ...

Page 8: ...t Up Mode Start up mode is the first mode that the sample panel goes into upon being enabled Start up mode allows pressure to be created within the lines and give the flow detector time to stabilize The sample panel enters start up mode every time that the pump turns on If there is a low flow condition or the line is clogged during start up mode the sample panel goes into an error condition and th...

Page 9: ...Mode Maintenance Mode should be entered by the user anytime that work is being performed on the system This will ensure that the scheduled blow back to occur every 30 minutes will not happen and the pumps and solenoids will be turned off unless forced on by the user Maintenance Mode is a useful tool for trouble shooting and checking for proper operation of individual components From this mode the ...

Page 10: ...n the user definable time frame Error will clear once panel is put into startup mode Alarm 1 The gas value has exceeded the alarm 1 user definable set point Alarm 2 The gas value has exceeded the alarm 2 user definable set point Temperature error The internal temperature of the panel is outside of the 4F 120F range of the gas sensor Flow Cal Error The pump is off but the flow detector still signal...

Page 11: ...d be applied to the sensor Open the valve on the regulator and apply the zero gas Make sure that the adjustable flow regulator inside the panel is fully open to allow maximum flow Apply the zero gas for two minutes After two minutes or a stabilized reading point the IR programmer at the Universal Transmitter and press enter The status light will now turn red indicating the monitor is ready to have...

Page 12: ...igher or lower low flow set point Once a successful calibration has been accepted lower the flow slowly to make sure the indicator light turns red at approximately 1 1 5 LPM and that you hear the relay energize and click If the calibration worked correctly raise the flow to approximately 3 LPM and close the door and put the panel back into run mode If the light does not turn red within 5 LPM of th...

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