Conductix-Wampfler BEF150 Installation Manual Download Page 4 | Manualshive

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Conductix-Wampfler BEF150 Installation Manual Download Page 4

Installation Manual

Spring Cable Reel

BEF150 – BEF500

MAL6100-0001a-EN
www.conductix.com

translated document

Page 4 of 54

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Additional Documents ......................................................................................................................... 52

13

Indices ................................................................................................................................................... 53

13.1

Figures ..................................................................................................................................................... 53

13.2

Keywords .................................................................................................................................................. 54

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Summary of Contents for BEF150

Page 1: ...Installation Manual Spring Cable Reel BEF150 BEF500 MAL6100 0001a EN www conductix com translated document Page 1 of 54...

Page 2: ...personnel 8 2 1 1 Qualifications 8 2 1 2 Unauthorized personnel 8 2 1 3 Instruction 9 2 2 Personal protective equipment 9 2 3 Intended use 10 2 4 Improper use 10 2 5 Protective measures to be taken by...

Page 3: ...cting the feed cable 28 7 3 Pretensioning 30 7 3 1 Adjustment 30 8 Operation 31 8 1 Safety 31 8 2 Function 31 8 3 Winding behaviour 31 9 Service 34 9 1 Safety 34 9 2 Service intervals and maintenance...

Page 4: ...Installation Manual Spring Cable Reel BEF150 BEF500 MAL6100 0001a EN www conductix com translated document Page 4 of 54 12 Additional Documents 52 13 Indices 53 13 1 Figures 53 13 2 Keywords 54...

Page 5: ...best engineering practice and the findings and experience we have accumulated over many years The manufacturer is in no way liable for damages resulting from Non observance of the operating instructi...

Page 6: ...se 27 33 79576 Weil am Rhein M rkt Germany Tel 49 0 7621 662 0 Fax 49 0 7621 662 144 info de conductix com www conductix com Replacement parts list Separate document delivered with the order If necess...

Page 7: ...t in death or serious injury DANGER indicates an immediately hazardous situation due to electricity which if not avoided may result in death or serious injury WARNING indicates a possibly hazardous si...

Page 8: ...ricians electrical engineers or electrical technicians Personnel are also considered qualified who have been employed correspondingly for several years have been educated in theory and practice during...

Page 9: ...f hands from friction scrapes stabbing or deep wounds as well as from contact with hot surfaces Work safety clothing Primarily as protection against entrapment by moving machine parts Working clothes...

Page 10: ...ment to detect additional dangers resulting from the specific working conditions in the place of operation of the spring cable reel This must be implemented in the form of operating instructions for t...

Page 11: ...ge Power spring Coil spring without coiling gap with large energy storage capacity Spring nominal values nv pre loading rotations na work rotations nR reserve rotations nBl rotations until block nv na...

Page 12: ...l specifications can be read off the type plate depending on the model and variant Fig 2 Type plate 4 2 Technical specifications Example Data Value Model BEF 325524 1824 04ML 2MB T H L Spring rotation...

Page 13: ...periods mild chemical atmosphere not in radioactive environment Other values may be possible upon request 4 4 Type designation code The type designation code includes the specification and the design...

Page 14: ...y consists of a solid screwed plate structure galvanised plate Inside the reel body there is the spring chamber with the spring set The drive springs and ball bearings are lubricated with a special gr...

Page 15: ...reel body Reel cable During operation the reel cable is unrolled and or rolled back in under spring tension The cable represents an obstacle Increased alertness is required in this area DANGER Danger...

Page 16: ...dges and do not knot or twist them Move loads only under supervision Set down the load when leaving the workplace WARNING Possible damage from improper transport Improper transport can result in subst...

Page 17: ...Packaging material is a valuable resource and can be reused processed or recycled in many cases Dispose of packaging materials in an environmentally appropriate manner Comply with locally applicable...

Page 18: ...adequate load capacity Beams massive masonry or fastening blocks accessories may be used as connection points Use the three drilling templates depending on the flange size Flange size Drilling templa...

Page 19: ...Installation Manual Spring Cable Reel BEF150 BEF500 MAL6100 0001a EN www conductix com translated document Page 19 of 54 Fig 4 Drilling template BEF150 61 F001 0039...

Page 20: ...Installation Manual Spring Cable Reel BEF150 BEF500 MAL6100 0001a EN www conductix com translated document Page 20 of 54 Fig 5 Drilling template BEF185 325 61 F001 0055...

Page 21: ...Installation Manual Spring Cable Reel BEF150 BEF500 MAL6100 0001a EN www conductix com translated document Page 21 of 54 Fig 6 Drilling template BEF400 500 61 F001 0056...

Page 22: ...sening Do not loosen the threaded pin secure it again when it is screwed back in Be sure the reel is mounted at right angles to the cable take off Use the following screw sizes to match the drilling t...

Page 23: ...al testing according to applicable regulations WARNING Danger of death by electrocution Contact with components carrying electrical power can lead to death or severe injury by electrocution Danger of...

Page 24: ...the slip ring body The cable may not contact the slip ring body within the slip ring body housing Tighten the cable collars to relieve tension Overview of current collector variants Current collectors...

Page 25: ...pring Cable Reel BEF150 BEF500 MAL6100 0001a EN www conductix com translated document Page 25 of 54 The current collector variants Fig 9 Type 45 current collector connection Fig 10 Types 13 15 current...

Page 26: ...lation Manual Spring Cable Reel BEF150 BEF500 MAL6100 0001a EN www conductix com translated document Page 26 of 54 Fig 11 Types 16 19 current collector connection Fig 12 Type 18 current collector conn...

Page 27: ...o reach the attachment point that is the shortest distance away Connect the cable end Remove the protection against unwinding and release the spring tension carefully Check whether unwinding works che...

Page 28: ...remove the cap of the slip ring body Guide the feed cable and earthing cable through the cable entry masonry beams etc the reel flange and the reel axis to the slip ring body CAUTION Terminal diagram...

Page 29: ...le Reel BEF150 BEF500 MAL6100 0001a EN www conductix com translated document Page 29 of 54 Fig 14 Type 13 connection plate with terminals Fig 15 Type 18 connection plate with terminals Fig 16 Type 45...

Page 30: ...Release the end of the mobile cable and manually unwind enough cable to reach the attachment point Do not turn the reel but rather unwind the cable from the reel Connect the cable end to the attachme...

Page 31: ...y instructed personnel may operate the device or system Personal protective clothing must be worn for all work Work safety clothing Protective footwear 8 2 Function After proper mechanical and electri...

Page 32: ...l Spring Cable Reel BEF150 BEF500 MAL6100 0001a EN www conductix com translated document Page 32 of 54 The cable can only be properly wound if the maximum permissible angle is observed Fig 17 Optimum...

Page 33: ...n twist around its lengthwise axis This will destroy the cable Check the winding behaviour of the reel at regular short intervals Replace defective cables and set up the application in such a way that...

Page 34: ...r no more than one year If the strain is unusually high the electrician must be called earlier 9 2 1 Reel Check all bolts and nuts for firm seating since all reels are assembled from individual parts...

Page 35: ...ector Conductix Wampfler uses different types of current collectors Disconnect all cables from power and secure against being turned back on Unscrew and remove the housing of the slip ring body Unscre...

Page 36: ...EF500 MAL6100 0001a EN www conductix com translated document Page 36 of 54 Fig 21 Type 16 current collector with slip ring Fig 22 Type 18 current collector assembly disassembly and slip ring Fig 23 Ty...

Page 37: ...es Check that cables are installed without twisting If necessary loosen the cable and install it so that it is not twisted Check state Replace damaged cables Check cable collars The cables in the slip...

Page 38: ...nger of death from falling parts or those swinging out of control Never step under hanging loads Follow the specifications for the attachment points provided 9 3 1 Prerequisites Disconnect all cables...

Page 39: ...flange with its bearing flange 6 Loosen the threaded pin of the spacer 7 and pull it off the axis Carefully lift out the protective housing 9 11 BEF150 On the flange side loosen the cylinder screws 5...

Page 40: ...d protective housing 11 on the outside of the end flange on the slip ring body side Carefully lift out the protective housing 11 BEF150 On the flange side loosen the cylinder screws 5 of the connectio...

Page 41: ...from fatigue Before reassembly coat the spring nuts and their holes generously with acid free elastic grease Recommended grease Kl ber CENTOPLEX 2 DL Clean all parts that will be reused Assembly proce...

Page 42: ...flange and the reel body Remove the silicone joint between the end flange and the reel body then carefully pull off the end flange with its bearing flange 7 Pull the spacers 8 off the parallel bolts C...

Page 43: ...be expected to suffer from fatigue Before reassembly coat the spring nuts and their holes generously with acid free elastic grease Recommended grease Kl ber CENTOPLEX 2 DL Clean all parts that will be...

Page 44: ...is Carefully lift out the protective housing 9 11 Loosen the threaded pin of the fixed spring nut 8 still on the axis and take it out Remove the hex nuts 13 of the dummy collar from the end flange on...

Page 45: ...On the flange side loosen the cylinder screws 5 of the connection between the end flange and the reel body Remove the silicone joint between the end flange 6 and the reel body Carefully pull off the...

Page 46: ...ts are accessible Insert the end flange with its bearing flange 6 onto the axis with the spacer as stop and use the cylinder screws 5 to fasten it to the reel body Insert and fasten the spacer 5 V rin...

Page 47: ...reel body Remove the silicone joint between the end flange and the reel body Carefully pull off the end flange with its bearing flange 7 Pull the spacers 8 off the parallel bolts Carefully lift out t...

Page 48: ...end flange with its bearing flange Carefully lift out the protective housings Loosen the threaded pin on the spring nut 9 still on the axis pull out the spring nut turn it by 180 and fasten it onto t...

Page 49: ...during winding or cable does not wind to full width Check the alignment of the reel horizontal alignment and axis position Check deflection angle of the cable Reel Cable is not wound by the springs No...

Page 50: ...f necessary use lifting gear Secure components so that they cannot fall or fall over Involve the manufacturer in case of any unclear points 11 2 Dismantling After the system is no longer in use the sp...

Page 51: ...attach ropes or straps to sharp corners and edges and do not knot or twist them Move loads only under supervision Set down the load when leaving the workplace Personnel May only be carried out by trai...

Page 52: ...0001a EN www conductix com translated document Page 52 of 54 12 Additional Documents Additional Documents Declaration of incorporation Dimensional drawings Spare parts list Applicable documents BAL610...

Page 53: ...h terminals 29 Fig 16 Type 45 terminal board with terminals 29 Fig 17 Optimum winding behaviour 32 Fig 18 Deflection 33 Fig 19 Type 13 current collector with slip ring 35 Fig 20 Type 15 current collec...

Page 54: ...5 Operating conditions 13 Operator 10 Personnel 8 Power spring 11 Protection class 11 Protective equipment 9 Protective guard 11 Protective measures 10 Safety instructions 7 Spare parts 6 Specificatio...

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