Condair RS series Installation Manual Download Page 78

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Summary of Contents for RS series

Page 1: ...Steam humidifier Condair RS 2580645 A EN 1610 INSTALLATION MANUAL Humidification and Evaporative Cooling...

Page 2: ...dairGroupAG Neitherthisdocument nor the information contained herein shall be reproduced used or disclosed to others without the written authori sation of Condair Group AG except to the extent require...

Page 3: ...Blower pack 21 4 Receiving and storage 22 4 1 Inspection 22 4 2 Storage and Transportation 23 5 Mounting and installation work 24 5 1 Safety notes on mounting and installation work 24 5 2 Installatio...

Page 4: ...Admissible control signals 56 5 7 Electrical installation 57 5 7 1 Notes on electrical installation 57 5 7 2 Wiring diagram Condair RS 5 40 Single units S and M 58 5 7 3 Wiring diagram Condair RS 50 8...

Page 5: ...s documentation please contact your Condair representative They will be glad to assist you 1 2 Notes on the installation manual Limitation The subject of this installation manual is the Condair RS ste...

Page 6: ...injury to persons DANGER The catchword DANGER used in conjunction with the general caution symbol designates safety and danger notes in this installation manual that if neglected may lead to severe in...

Page 7: ...g with the Condair RS are familiar and comply with the appropriate regulations on work safety and the prevention of accidents Intended use The Condair RS steam humidifier is intended exclusively for a...

Page 8: ...afety to the owner without delay and to secure the Condair RS against accidental power up Prohibited modifications to the unit NomodificationsmustbeundertakenontheCondairRSwithouttheexpresswrittencons...

Page 9: ...80V 3 500V 3 600V 3 kg h kg h kg h kg h kg h kg h kg h kg h kg h kg h kg h S RS 5 5 0 5 0 4 6 5 0 5 4 RS 8 8 0 8 0 7 3 8 0 8 7 RS 10 9 8 9 8 9 0 10 0 10 7 10 8 11 8 12 8 13 9 10 3 M RS 16 14 9 16 0 14...

Page 10: ...h kg h kg h kg h kg h kg h kg h kg h kg h L RS 50 50 0 53 4 L RS 60 60 0 64 0 L RS 80 80 0 86 2 Fig 2 Overview single units Large L Module B Module A I O B A Driver board Module A Driver board Module...

Page 11: ...6 22 2 31 0 21 3 32 0 2 M RS 60 2 30 0 2 29 5 2 26 9 2 30 0 2 32 0 2 24 0 2 18 8 2 20 5 2 22 2 2 21 3 2 M RS 80 2 36 1 2 40 0 2 43 1 2 36 0 2 39 4 2 42 9 2 46 5 2 42 7 A Module A B Module B Fig 3 Ove...

Page 12: ...E Extension unit Fig 4 Overview Linkup systems 3 x M Extension ModuleA Main Module B Main ModuleA 50 mm 50 mm I O I O Driver board Main A Driver board Main B Control board RFI Heating voltage Main A...

Page 13: ...nsion ModuleA Extension Module B Main Module B Main ModuleA 50 mm 50 mm 50 mm I O I O Driver board Main A Driver board Main B Control board RFI Heating voltage Main A Heating voltage Main B Heating vo...

Page 14: ...ltage 400V 3 50 60Hz El Power 30 0 kW 43 3 A Steam capacity 40 0 kg h Steam humidifier Water press 100 1000 kPa 1 10 bar Main Unit Module A Engineered in Switzerland Made in Germany Production Month Y...

Page 15: ...230V 1 50 60Hz 230V 1 200V 3 50 60Hz 200V 3 230V 3 50 60Hz 230V 3 380V 3 50 60Hz 380V 3 400V 3 50 60Hz 400V 3 415V 3 50 60Hz 415V 3 440V 3 50 60Hz 440V 3 460V 3 50 60Hz 460V 3 480V 3 50 60Hz 480V 3 5...

Page 16: ...e control voltage supply for sites with 3 phase single voltage supply without neutralconductor Onlyavailableforsupply voltages 400 500 V 3 50 60 Hz 1xTR S RS 5 RS 20 1xTR M RS 24 RS 40 1xTR S RS 50 or...

Page 17: ...he Condair RS 1xCG 2xCG or 1xCG for units L 3xCG 4xCG Total drain valve Set including solenoid drain valve and hose for automatic draining of the lime collector tank 1xSV 2xSV 3xSV 4xSV Insulation jac...

Page 18: ...or separated from the unit to the wall see details in chapter 3 4 2 3 1xBP 2xBP 3xBP 4xBP Support steam for distribution pipe Support for vertical mounting of the steam distribution pipe DV81 1xVS DV...

Page 19: ...pe Length in mm L in mm in kg h DV81 200 200 210 400 10 DV81 350 350 400 600 30 DV81 500 500 600 750 30 DV81 650 650 750 900 50 DV81 800 800 900 1100 50 DV81 1000 1000 1100 1300 50 DV81 1200 1200 1300...

Page 20: ...specified Please consult the data in the following table System 1 System 2 System 3 System 4 Number of steam connector 1 2 3 4 Max steam capacity 45 30 kg h 90 60 kg h 135 90 kg h 180 120 kg h Duct wi...

Page 21: ...team humidifiers Condair RS are used for direct room humidification The blower packs are mounted directly on the humidifier or separately above the humi difier to the wall Note further information on...

Page 22: ...ard box with Fastening set Installation manual this document operation manual and spare parts list Water drain hose with hose clamp Supply cable between Module A to Module B for double units and Linku...

Page 23: ...ponents in their original packaging and use appropriate lifting transporting devices WARNING It is the customer s responsibility to ensure that operators are trained in handling heavy goods and that t...

Page 24: ...d electrical installations Safety Some installation work requires removal of the unit covers Please note the following DANGER Danger of electric shock The Condair RS is mains powered Live parts may be...

Page 25: ...mm Water supply connector G 3 4 Water supply pipe min inner diameter 8 mm supplied by others 1 10 bar 1 40 C with optional drain water cooling 2 10 bar 1 25 C Air proving switch external safety chain...

Page 26: ...r Shut off valve and filter 5 m Water drain connector 30 mm Water supply connector G 3 4 Water supply pipe min inner diameter 8 mm supplied by others 1 10 bar 1 40 C with optional drain water cooling...

Page 27: ...nsions in mm X 420 530 1000 Y 370 406 406 Z 670 780 780 Netweight in kg 27 2 40 3 81 0 Operating weight in kg 40 2 65 8 132 0 Y X Z min 50 mm m i n 6 0 0 m m min 50 mm min 400 mm min 600 mm recommende...

Page 28: ...maintenance purposes The minimum distances shown in Fig 9 must be maintained In order to use the cables supplied with double units and Linkup systems the unit must be mounted on the same height with...

Page 29: ...0 556 0 c in mm 80 2 88 6 d in mm 304 8 406 4 Weights Housing size RS 5 10 S RS 16 40 M Netweight in kg 27 2 40 3 Operating weight in kg 40 2 65 8 5 3 2 Mounting the humidifier 5 3 2 1 Standard mounti...

Page 30: ...on Housing size RS 50 80 L a in mm 164 0 b in mm 426 0 c in mm 117 2 d in mm 406 4 Weights Housing size RS 50 80 L Netweight in kg 81 0 Operating weight in kg 132 0 Overview standard mounting single u...

Page 31: ...into the dowels of the attachment points A until the distance between the wall and the screw head is 5 mm 3 Unlock the screws of the front panels of the unit then remove the front panels 4 Hang up the...

Page 32: ...ting single units Small and Medium Dimension Housing size RS 5 10 S RS 16 40 M a in mm 193 5 193 5 b in mm 304 8 406 4 c in mm 57 6 61 8 Weights Housing size RS 5 10 S RS 16 40 M Netweight in kg 27 2...

Page 33: ...A Dimension Housing size RS 50 80 L a in mm 263 5 b in mm 406 4 c in mm 117 2 Weights Housing size RS 50 80 L Netweight in kg 81 0 Operating weight in kg 132 0 Overview rail mounting single units Lar...

Page 34: ...ting rail horizontally using a spirit level 3 Unlock the screw of the front panels then remove the front panels 4 Hang up the unit onto the mounting rail Then fix the unit to the mounting rail using t...

Page 35: ...Adequate upslope downslope min 15 8 5 No restrictions Condensate trap at the lowest point Hose or fixed pipe with same inner diameter as steam outlet Condsensate line Min downslope 15 8 5 No restrict...

Page 36: ...he lowest point Hose or fixed pipe with same inner diameter as steam outlet Blower Pack mounted separated from the steam humidifier Blower Pack mounted directly on steam humidifier Condsensate line Mi...

Page 37: ...rature range of 15 C to 30 C The values given in bold type apply to steam distribution pipes DV81 the values in brackets apply to the OptiSorp steam distribution system Humidity at inlet 1 in rh Lengt...

Page 38: ...ribution pipes or the steam distribution system OptiSorp must be used If this is the case contact your Condair representative Minimum distances to be observed To prevent the steam that is emitting fro...

Page 39: ...stallation work before diffuser before humidity controller humidity sensor 1 x BN 5 x BN before after filter heater 1 5 x BN 1 97 50 mm 2 5 x BN before aerosol filter before after fan zone exit 1 97 5...

Page 40: ...tribution pipes are installed on the suction side of the duct the maximum vacuum must not exceed 1000 Pa Select a location for the installation tailored to suit your duct see the following illustratio...

Page 41: ...min 150 mm H 1 4 1 4 1 4 1 4 H min 400 mm H min 720 mm H 1 6 1 6 1 6 1 6 2 6 H min 600 mm g min 150 mm H 1 6 1 6 1 6 1 6 2 6 gmin gmin gmin H min 500 mm H 1 5 1 5 1 5 1 5 1 5 Note When locating the Op...

Page 42: ...condens ing along the duct wall Poor airflow conditions within the air duct e g caused by obstacles tight bends etc can lead to condensation of the humidified air Steam distribution pipes must not be...

Page 43: ...0 4 5 6 5 B min m 0 5 0 5 0 5 1 5 0 5 0 5 0 5 1 0 C min m 2 2 D min m 0 5 E min m 1 0 E max m 4 0 recommended 2 0 Note The minimum spaces in the table apply for a room atmosphere of 15 C and 60 rh Fo...

Page 44: ...and humidi fier steam outlet by means of hose clamps Solid steam pipes should be connected to the steam distributor and steam humidifier with short lengths of steam hose secured with hose clamps Caut...

Page 45: ...Installation examples Fig 17 Steam distributor mounted more than 500 mm above the top edge of the humidifier min 200 mm min 200 mm Rmin 300 mm Rmin 300 mm min 300 mm min 300 mm max 4 m max 4 m min 30...

Page 46: ...acle Install condensate drain full size T at the lowest point m i n 2 0 0 m m Rmin 300 mm min 300 mm max 4 m min 300 mm m i n 2 0 0 m m m i n 2 0 0 m m R m i n 3 0 0 m m R m in 3 0 0 m m max 4 m min 3...

Page 47: ...47 Mounting and installation work Fig 19 Steam line with solid piping and insulation Steam line must be insulated over the entire length max 4 m min 200 mm Rmin 5 x D min 300 mm min 300 mm...

Page 48: ...ternal diameter for solid steam lines must be maintained 3 Condensate trap not sufficiently high and installed too near at the steam distributor The condensate trap must be at least 300 mm below the c...

Page 49: ...mum bend radius of 300 mm 5 x internal diameter with fixed piping Have the instructions for hose layout been followed Steam hose no sagging condensate pocket or condensate drain with trap hose bend wi...

Page 50: ...touch funnel if using DI or RO water use supplied drain hose or stainless steel pipe only Open funnel with trap supplied by others min 40 mm 1 10 bar 1 40 C with optional drain water cooling 2 10 bar...

Page 51: ...lope min 15 8 5 to collector pipe Fix drain hoses with hose clamp to the hose connectors of the collector pipe if using DI or RO water use supplied drain hose or stainless steel pipe only Collector wi...

Page 52: ...ection material must be pressure proof and certified for use in drinking water systems Important Before connecting the water line the line must be well flushed out CAUTION The thread at the humidifier...

Page 53: ...tional drain water cooling recomended Are all components and pipes properly secured and are all threaded connections securely tight ened Is the water system properly sealed Does the water supply insta...

Page 54: ...ontrol The humidity sensor A1 is preferably located in the exhaust air duct or in the room itself The humidity sensor A2 for the limitation of the supply air humidity is located in the supply air duct...

Page 55: ...plication Application Location of the humidity sensor room or exhaust air duct supply air duct Air conditioning systems with supply air portion up to 33 System 1 System 1 supply air portion up to 66 S...

Page 56: ...ontrol with internal PI controller Control signals Humidity sensor signals 0 5 VDC 0 5 VDC 1 5 VDC 1 5 VDC 0 10 VDC Potentiometer 140 10 k 0 10 VDC Potentiometer 140 10 k 2 10 VDC 2 10 VDC 0 20 VDC 0...

Page 57: ...led and qualified technical personnel e g electrician with appropriate training authorised by the owner It is the owner s responsibility to verify proper qualification of the personnel The electrical...

Page 58: ...1 A4 Limiter signal A2 Ohmic limiter controller set jumper JP1 and remove jumper JP2 B1 Ventilation interlock B2 Airflow monitor B3 Safety humidistat B4 External enable contact F1 Internal fuse 24V su...

Page 59: ...2 Ohmic humidity controller passive set jumper JP1 and remove jumper JP2 A3 On Off humidity controller set jumper JP2 and remove jumper JP1 A4 Limiter signal A2 Ohmic limiter controller set jumper JP1...

Page 60: ...humidity sensor A2 Ohmic humidity controller passive set jumper JP1 and remove jumper JP2 A3 On Off humidity controller set jumper JP2 and remove jumper JP1 A4 Limiter signal A2 Ohmic limiter controll...

Page 61: ...CONTROL V X8 X9 X12 X11 X10 X7 X1 INGND IN GND 24V IN 24V IN 24VGND RS485 RS485 PWRIC CONT ACTOR HEAT GR 2 3 JP2 24V JP1 10V PUMP AC SWITCH GND D D GND D D 24V GND DRN2 J3 F1 SW1 F2 MAINS SUPPLY L N S...

Page 62: ...cted if Condair RS is the last unit in the Modbus network J7 Jumper for activating Modbus or BACnet MSTP communication via RS485 interface J6 If jumper is not in place no communication will take place...

Page 63: ...s voltage to contacts SC1 and SC2 via the contacts of the external monitoring devices Humidity control wiring Connecting a demand or humidity signal CONTROL V IN GND JP2 24V JP1 10V A1 Y 24V 10V Contr...

Page 64: ...Off humidistat is to be connected according to the wiring diagram to the ter minals V and IN on the driver board in the control compartment The connecting cable must be led through a cable gland into...

Page 65: ...t On F1 100 mA H1 1 2 3 4 5 6 7 8 9 10 Control compartment Theoptionalremoteoperatingandfaultindicationboard contains four potential free relay contacts for the con nection of the following operating...

Page 66: ...activates an external fan of the AHU if module B is producing steam FAN A Terminal 9 and 10 This relay activates an external fan of the AHU if module A is producing steam The connecting cable must be...

Page 67: ...installation of the fuse F4 10A slow acting and the electrical isolator Q4 all pole disconnecting device with a minimum contact clearance of 3 mm sup plied by others in the mains supply line are manda...

Page 68: ...Double units consisting of two housings have separate heating voltage supplies for each module cylinder Large units with two cylinders have a single heating voltage supply which is branched to each o...

Page 69: ...ed directly to the corresponding terminals of the main contactor K1 or to the corresponding terminals of the optional terminal strip THV The control voltage supply to module B is established via the s...

Page 70: ...terminals of the main contactor K1 or to the corresponding terminals of the optional terminal strip THV The control voltage supply to module B is established via the supply cable connected to the term...

Page 71: ...80 2 M RS 80 2 36 1 2 27 1 2 41 1 2 16 0 2 63 2 40 0 2 30 0 2 43 3 2 16 0 2 63 2 43 1 2 32 3 2 45 0 2 16 0 2 63 L RS 80 80 0 60 0 86 6 35 0 125 86 2 64 6 93 2 35 0 125 3 M RS 100 M E 2 30 0 40 0 2 22...

Page 72: ...rol voltage correctly fused Are the service switches Q installed in the supply lines for to the heating and control voltage Are all components correctly connected according to the wiring diagram Are a...

Page 73: ...dimensions 6 1 1 Unit dimensions unit S RS 5 10 Fig 31 Unit dimensions unit S dimensions in mm 670 5 986 7 270 420 45 31 57 15 54 80 2 35 304 8 57 6 57 6 304 8 54 193 5 500 51 211 5 44 97 71 7 173 5...

Page 74: ...32 Unit dimensions unit M dimensions in mm 780 1097 270 530 45 31 57 15 54 88 5 35 406 5 61 8 61 8 406 5 54 193 5 610 51 321 5 44 97 61 8 163 5 181 8 44 7 82 4 232 G 3 4 406 7 6 1 2 Unit dimensions u...

Page 75: ...ons unit L dimensions in mm 406 7 780 1097 270 1000 45 45 31 31 107 15 54 117 70 406 5 406 5 164 263 5 590 51 321 5 408 678 5 44 97 178 8 535 8 61 8 163 5 418 8 520 5 44 7 82 4 232 G 3 4 G 3 4 6 1 3 U...

Page 76: ...76 Appendix 6 2 EC Declaration of conformity...

Page 77: ...Notes...

Page 78: ...Notes...

Page 79: ......

Page 80: ...Condair Group AG Talstrasse 35 37 CH 8808 Pf ffikon Phone 41 55 416 61 11 Fax 41 55 416 62 62 info condair com www condair com CONSULTING SALES AND SERVICE CH94 0002 00...

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