Concoa INTELLISWITCH Installation And Operating Instructions Manual Download Page 19

18

19

Table 9 — DIP Switch Settings 

D

isplay N

umber

Security 

Lockout

R

eser

ved

RS-485 

selected

Serial 

E

nabled

BAR

PSI

R

eser

ved

D

isplay N

umber

Security 

Lockout

R

eser

ved

RS-485 

selected

Serial 

E

nabled

BAR

PSI

R

eser

ved

SW3

SW1

SW3

SW1

DIP Switch Position

DIP Switch Position

4

3

2

1

12

11

10

4

3

2

1

12

11

10

0

OFF OFF OFF OFF OFF OFF OFF

64

ON OFF OFF OFF OFF OFF OFF

1

OFF OFF OFF OFF OFF OFF ON

65

ON OFF OFF OFF OFF OFF ON

2

OFF OFF OFF OFF OFF ON OFF

66

ON OFF OFF OFF OFF ON OFF

3

OFF OFF OFF OFF OFF ON

ON

67

ON OFF OFF OFF OFF ON

ON

4

OFF OFF OFF OFF ON OFF OFF

68

ON OFF OFF OFF ON OFF OFF

5

OFF OFF OFF OFF ON OFF ON

69

ON OFF OFF OFF ON OFF ON

8

OFF OFF OFF ON OFF OFF OFF

72

ON OFF OFF ON OFF OFF OFF

9

OFF OFF OFF ON OFF OFF ON

73

ON OFF OFF ON OFF OFF ON

10

OFF OFF OFF ON OFF ON OFF

74

ON OFF OFF ON OFF ON OFF

11

OFF OFF OFF ON OFF ON

ON

75

ON OFF OFF ON OFF ON

ON

12

OFF OFF OFF ON

ON OFF OFF

76

ON OFF OFF ON

ON OFF OFF

13

OFF OFF OFF ON

ON OFF ON

77

ON OFF OFF ON

ON OFF ON

24

OFF OFF ON

ON OFF OFF OFF

88

ON OFF ON

ON OFF OFF OFF

25

OFF OFF ON

ON OFF OFF ON

89

ON OFF ON

ON OFF OFF ON

26

OFF OFF ON

ON OFF ON OFF

90

ON OFF ON

ON OFF ON OFF

27

OFF OFF ON

ON OFF ON

ON

91

ON OFF ON

ON OFF ON

ON

28

OFF OFF ON

ON

ON OFF OFF

92

ON OFF ON

ON

ON OFF OFF

29

OFF OFF ON

ON

ON OFF ON

93

ON OFF ON

ON

ON OFF ON

32

OFF ON OFF OFF OFF OFF OFF

96

ON

ON OFF OFF OFF OFF OFF

33

OFF ON OFF OFF OFF OFF ON

97

ON

ON OFF OFF OFF OFF ON

34

OFF ON OFF OFF OFF ON OFF

98

ON

ON OFF OFF OFF ON OFF

35

OFF ON OFF OFF OFF ON

ON

99

ON

ON OFF OFF OFF ON

ON

36

OFF ON OFF OFF ON OFF OFF

100

ON

ON OFF OFF ON OFF OFF

37

OFF ON OFF OFF ON OFF ON

101

ON

ON OFF OFF ON OFF ON

40

OFF ON OFF ON OFF OFF OFF

104

ON

ON OFF ON OFF OFF OFF

41

OFF ON OFF ON OFF OFF ON

105

ON

ON OFF ON OFF OFF ON

42

OFF ON OFF ON OFF ON OFF

106

ON

ON OFF ON OFF ON OFF

43

OFF ON OFF ON OFF ON

ON

107

ON

ON OFF ON OFF ON

ON

44

OFF ON OFF ON

ON OFF OFF

108

ON

ON OFF ON

ON OFF OFF

45

OFF ON OFF ON

ON OFF ON

109

ON

ON OFF ON

ON OFF ON

56

OFF ON

ON

ON OFF OFF OFF

112

ON

ON

ON

ON OFF OFF OFF

57

OFF ON

ON

ON OFF OFF ON

113

ON

ON

ON

ON OFF OFF ON

58

OFF ON

ON

ON OFF ON OFF

114

ON

ON

ON

ON OFF ON OFF

59

OFF ON

ON

ON OFF ON

ON

115

ON

ON

ON

ON OFF ON

ON

60

OFF ON

ON

ON

ON OFF OFF

124

ON

ON

ON

ON

ON OFF OFF

61

OFF ON

ON

ON

ON OFF ON

125

ON

ON

ON

ON

ON OFF ON

Summary of Contents for INTELLISWITCH

Page 1: ...ion of America 1501 Harpers Road Virginia Beach VA 23454 To Order Call 1 800 225 0473 or 757 422 8330 Fax 757 422 3125 www concoa com INSTALLATION AND OPERATING INSTRUCTIONS Carefully Read These Instr...

Page 2: ...o drop below the switching point even if there is plenty of gas left in the cylinder When a typical switchover enters such a state two undesirable situations may occur First the system may switch to t...

Page 3: ...PSI This value is factory set but can be changed in the field To change this value refer to the section on changing the switchover pressure Manual Bank Switching It is possible to manually change the...

Page 4: ...nment If product appears damaged in any way do not use and request service from CONCOA Do not attempt to operate the IntelliSwitch with the front panel off Consult the cylinder distributor for the pro...

Page 5: ...and Welding Processes same address as 2 4 CONCOA publication ADE 872 Safety Precautions in Welding and Cutting 5 Local Ordinances 6 O S H A Standard 29 CFR 7 C G A Pamphlet C 4 American National Stan...

Page 6: ...n external air driven IntelliSwitch turn the air source on at this time Finally connect AC power to the IntelliSwitch The system is factory set to operate at either 115VAC 60hz or 230 VAC 60hz Connect...

Page 7: ...s being used by each side All switching is automatic If the primary side drops below the set switchover point the system will transfer to the reserve side and the status lights will indicate the trans...

Page 8: ...tch will redirect itself to draw the pressure down through the delivery stream Once the pressure reaches a normal value it will return to drawing from the previous side Bank Selection The Bank Select...

Page 9: ...9 Figure 2...

Page 10: ...d removing the nut Using a Phillips screwdriver remove the 4 screws and washers holding the front panel Unscrew the nut on the outlet pressure adjustment regulator being careful not to allow the front...

Page 11: ...6 Switchover pressure set 6 32 7 Switchover pressure set 7 64 8 Switchover pressure set 8 128 9 Switchover pressure set 9 256 10 Reserved 11 PSI units set if SW1 11 and SW2 11 both not set units MPA O...

Page 12: ...itches REMOVE AC power from the system Remove the knob on the outlet pressure adjustment regulator by carefully lifting the center label on the knob and removing the nut Using a Phillips screwdriver r...

Page 13: ...nger tight Re install the 4 screws and washers holding the front panel Attach the knob to the regulator using the nut and reapply the label The nut holding the knob should be tightened securely Re app...

Page 14: ...is also possible to purchase a ready made cable assembly Contact your local CONCOA Distributor or call 1 800 225 0473 for information Cut the 4 conductor cable to length Remove the outer jacket of the...

Page 15: ...low Using the pin assignments shown in Table 7 and the connector views in Figure 6 and Figure 7 solder the wires to the appropriate pins After soldering is complete attach the connector cover to the 2...

Page 16: ...regulator There is a pressure reading on the left inlet display and no pressure on the right inlet display or outlet display In a system using delivery process gas activation the right side must be p...

Page 17: ...e valve that controls flow from the left inlet to ON This helps determine if there is gas flow from the left side If gas is not flowing during this test check that the cylinder s is turned on and full...

Page 18: ...s a liquid cylinder to recover its pressure to a predetermined value Hysteresis Pressure above the set switchover pressure point as viewed in Test 9 This number is factory set between 0 and 60 minutes...

Page 19: ...ON OFF OFF ON 89 ON OFF ON ON OFF OFF ON 26 OFF OFF ON ON OFF ON OFF 90 ON OFF ON ON OFF ON OFF 27 OFF OFF ON ON OFF ON ON 91 ON OFF ON ON OFF ON ON 28 OFF OFF ON ON ON OFF OFF 92 ON OFF ON ON ON OFF...

Page 20: ...to the IntelliSwitch contact your local Distributor or CONCOA Customer Service at 1 800 225 0473 Please fill in the Self Test Worksheet form included in this manual before contacting CONCOA for assist...

Page 21: ...qqqq qqqq 3 Software Revision qqq qqqq qqqq 4 Transducer Test qqq qqqq qqqq 9 DIP Switch Value qqq qqqq qqqq 10 Button Test qqq Left Source Select qqqq qqqq Right Source Select qqqq qqqq Bank Select q...

Page 22: ...22 THIS PAGE INTENTIONALLY LEFT BLANK...

Page 23: ...e other than CONTROLS CORPORATION OF AMERICA or if the equipment has been subject to abuse misuse negligence or accident CONTROLS CORPORATION OF AMERICA s sole and exclusive obligation and Buyer s sol...

Page 24: ...ADI 9502 A Certified ISO 9001 2000 Controls Corporation of America 1501 Harpers Road Virginia Beach VA 23454 To Order Call 1 800 225 0473 or 757 422 8330 Fax 757 422 3125 www concoa com...

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