Concoa INTELLISWITCH Installation And Operating Instructions Manual Download Page 18

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The right inlet display shows the settings of the auxiliary DIP switches including the units of measure, 

Serial Port Enable, and Security Lockout.  To determine how these switches are set, refer to Table 9.  
Find the decimal number in the table in the left column.  Find the columns to the right of the decimal 
number that say “ON”.  Follow that column to the top of the table to determine what functions are 
enabled.  To change these settings refer to section on user selectable features.

Next “Reset” button

10.  [TEST 10] Button Test — This test checks that each button is functioning.  The right inlet display 

will blank and the left inlet display will change its digits when the keys are pressed.  Table 8 shows the 
number that will appear on the left inlet display when pressed and working properly.  Pushing the Reset 
button will increment to the next test so it will not display a number.

Table 8 — Test 10

Button

Display

Left Source

0001

Right Source

0010

Bank Select

0100

Next “Reset” button

11.  [TEST 11] Display Look Back Time Delay — The value shown on the left inlet display represents the 

time in minutes the IntelliSwitch allows a liquid cylinder to recover its pressure to a predetermined 
value (Hysteresis Pressure) above the set switchover pressure point (as viewed in Test 9).  This number 
is factory set between 0 and 60 minutes.

Next “Reset” button

12.  [TEST 12] Display Switchback Delay Time — The left inlet display will show a time in minutes.  When 

the IntelliSwitch switches back to a side that has recovered sufficient pressure after a look back time, a 
timer set to the minutes in the display will start.  If the side loses pressure and switches again before this 
time expires, it is interpreted as having insufficient pressure and the system will alarm. This number is 
factory set between 1 and 60 minutes.

Next “Reset” button

13.  [TEST 13] Display Hysteresis Pressure — The left inlet display will show a pressure in PSI that represents 

the amount of pressure above the switchover pressure point that is used to determine when a side is 
ready to use again.

14.  [TEST 14] Display Calibration Values — The left inlet display will show a number that represents the 

internal calibration value for the left transducer. The right inlet display will show a number that represents 
the internal calibration value for the right transducer. These are factory set. 

Next “Reset” button

End Test Mode — Restores displays and places the system back into normal operating mode.

Summary of Contents for INTELLISWITCH

Page 1: ...ion of America 1501 Harpers Road Virginia Beach VA 23454 To Order Call 1 800 225 0473 or 757 422 8330 Fax 757 422 3125 www concoa com INSTALLATION AND OPERATING INSTRUCTIONS Carefully Read These Instr...

Page 2: ...o drop below the switching point even if there is plenty of gas left in the cylinder When a typical switchover enters such a state two undesirable situations may occur First the system may switch to t...

Page 3: ...PSI This value is factory set but can be changed in the field To change this value refer to the section on changing the switchover pressure Manual Bank Switching It is possible to manually change the...

Page 4: ...nment If product appears damaged in any way do not use and request service from CONCOA Do not attempt to operate the IntelliSwitch with the front panel off Consult the cylinder distributor for the pro...

Page 5: ...and Welding Processes same address as 2 4 CONCOA publication ADE 872 Safety Precautions in Welding and Cutting 5 Local Ordinances 6 O S H A Standard 29 CFR 7 C G A Pamphlet C 4 American National Stan...

Page 6: ...n external air driven IntelliSwitch turn the air source on at this time Finally connect AC power to the IntelliSwitch The system is factory set to operate at either 115VAC 60hz or 230 VAC 60hz Connect...

Page 7: ...s being used by each side All switching is automatic If the primary side drops below the set switchover point the system will transfer to the reserve side and the status lights will indicate the trans...

Page 8: ...tch will redirect itself to draw the pressure down through the delivery stream Once the pressure reaches a normal value it will return to drawing from the previous side Bank Selection The Bank Select...

Page 9: ...9 Figure 2...

Page 10: ...d removing the nut Using a Phillips screwdriver remove the 4 screws and washers holding the front panel Unscrew the nut on the outlet pressure adjustment regulator being careful not to allow the front...

Page 11: ...6 Switchover pressure set 6 32 7 Switchover pressure set 7 64 8 Switchover pressure set 8 128 9 Switchover pressure set 9 256 10 Reserved 11 PSI units set if SW1 11 and SW2 11 both not set units MPA O...

Page 12: ...itches REMOVE AC power from the system Remove the knob on the outlet pressure adjustment regulator by carefully lifting the center label on the knob and removing the nut Using a Phillips screwdriver r...

Page 13: ...nger tight Re install the 4 screws and washers holding the front panel Attach the knob to the regulator using the nut and reapply the label The nut holding the knob should be tightened securely Re app...

Page 14: ...is also possible to purchase a ready made cable assembly Contact your local CONCOA Distributor or call 1 800 225 0473 for information Cut the 4 conductor cable to length Remove the outer jacket of the...

Page 15: ...low Using the pin assignments shown in Table 7 and the connector views in Figure 6 and Figure 7 solder the wires to the appropriate pins After soldering is complete attach the connector cover to the 2...

Page 16: ...regulator There is a pressure reading on the left inlet display and no pressure on the right inlet display or outlet display In a system using delivery process gas activation the right side must be p...

Page 17: ...e valve that controls flow from the left inlet to ON This helps determine if there is gas flow from the left side If gas is not flowing during this test check that the cylinder s is turned on and full...

Page 18: ...s a liquid cylinder to recover its pressure to a predetermined value Hysteresis Pressure above the set switchover pressure point as viewed in Test 9 This number is factory set between 0 and 60 minutes...

Page 19: ...ON OFF OFF ON 89 ON OFF ON ON OFF OFF ON 26 OFF OFF ON ON OFF ON OFF 90 ON OFF ON ON OFF ON OFF 27 OFF OFF ON ON OFF ON ON 91 ON OFF ON ON OFF ON ON 28 OFF OFF ON ON ON OFF OFF 92 ON OFF ON ON ON OFF...

Page 20: ...to the IntelliSwitch contact your local Distributor or CONCOA Customer Service at 1 800 225 0473 Please fill in the Self Test Worksheet form included in this manual before contacting CONCOA for assist...

Page 21: ...qqqq qqqq 3 Software Revision qqq qqqq qqqq 4 Transducer Test qqq qqqq qqqq 9 DIP Switch Value qqq qqqq qqqq 10 Button Test qqq Left Source Select qqqq qqqq Right Source Select qqqq qqqq Bank Select q...

Page 22: ...22 THIS PAGE INTENTIONALLY LEFT BLANK...

Page 23: ...e other than CONTROLS CORPORATION OF AMERICA or if the equipment has been subject to abuse misuse negligence or accident CONTROLS CORPORATION OF AMERICA s sole and exclusive obligation and Buyer s sol...

Page 24: ...ADI 9502 A Certified ISO 9001 2000 Controls Corporation of America 1501 Harpers Road Virginia Beach VA 23454 To Order Call 1 800 225 0473 or 757 422 8330 Fax 757 422 3125 www concoa com...

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