Concoa INTELLISWITCH Installation And Operating Instructions Manual Download Page 13

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Keypad Security Lockout

The IntelliSwitch has a built in feature that allows a user to lock the buttons on the front panel so the current 
setting cannot be changed.  The factory default setting for this feature is disabled.  This feature can be enabled 
by setting DIP Switch SW3-4 to  “ON”.  With the feature enabled and the system turned ON, the system 
starts a 5-minute timer.  If no button is pressed for 5 minutes, an audible beep will sound 3 times after which 
the buttons will become inactive.  To re-activate the buttons, the BANK SELECT button must be depressed 
for 5 seconds.  After 5 seconds, the system will beep 3 times and the buttons will again be active.

To access the DIP switches, REMOVE AC power from the system.  Remove the knob on the outlet pressure 
adjustment regulator by carefully lifting the center label on the knob and removing the nut.  Using a Phillips 
screwdriver, remove the 4 screws and washers holding the front panel.  Unscrew the nut on the outlet pressure 
adjustment regulator being careful not to allow the front panel to fall.  There are two long studs attached to 
the inside of the front panel that will allow hanging of the panel to the bottom of the enclosure.

Using Table 5 and Figure 4, set the switchover pressure DIP switches to the desired value. When completed, 
place the front panel back into place being careful not to pinch any wires.  Attach the large nut to the outlet 
pressure adjustment regulator first.  This only needs to be finger tight.  Re-install the 4 screws and washers 
holding the front panel.  Attach the knob to the regulator using the nut and reapply the label.  The nut 
holding the knob should be tightened securely.

Re-apply AC power.  The new setting may be viewed in test mode.

Table 5 — Keypad Security Lockout

Function

SW3-4

Lockout Enabled

ON

Lockout Disabled

OFF

Serial Port Enable

The IntelliSwitch is configured at the factory with the serial communication enabled.  Serial communication 
can be disabled by turning DIP Switch SW3-1 “OFF”

To access the DIP switches, REMOVE AC power from the system.  Remove the knob on the outlet pressure 
adjustment regulator by carefully lifting the center label on the knob and removing the nut.  Using a Phillips 
screwdriver, remove the 4 screws and washers holding the front panel.  Unscrew the nut on the outlet pressure 
adjustment regulator being careful not to allow the front panel to fall.  There are two long studs attached to 
the inside of the front panel that will allow hanging of the panel to the bottom of the enclosure.

Using Table 6 and Figure 4, set the switchover pressure DIP switches to the desired value. When completed, 
place the front panel back into place being careful not to pinch any wires.  Attach the large nut to the outlet 
pressure adjustment regulator first.  This only needs to be finger tight.  Re-install the 4 screws and washers 
holding the front panel.  Attach the knob to the regulator using the nut and reapply the label.  The nut 
holding the knob should be tightened securely.

Re-apply AC power.  The new setting may be viewed in test mode.

Table 6 — Serial Port

Function

SW3-1

Serial Port Enabled

ON

Serial Port Disabled

OFF

Summary of Contents for INTELLISWITCH

Page 1: ...ion of America 1501 Harpers Road Virginia Beach VA 23454 To Order Call 1 800 225 0473 or 757 422 8330 Fax 757 422 3125 www concoa com INSTALLATION AND OPERATING INSTRUCTIONS Carefully Read These Instr...

Page 2: ...o drop below the switching point even if there is plenty of gas left in the cylinder When a typical switchover enters such a state two undesirable situations may occur First the system may switch to t...

Page 3: ...PSI This value is factory set but can be changed in the field To change this value refer to the section on changing the switchover pressure Manual Bank Switching It is possible to manually change the...

Page 4: ...nment If product appears damaged in any way do not use and request service from CONCOA Do not attempt to operate the IntelliSwitch with the front panel off Consult the cylinder distributor for the pro...

Page 5: ...and Welding Processes same address as 2 4 CONCOA publication ADE 872 Safety Precautions in Welding and Cutting 5 Local Ordinances 6 O S H A Standard 29 CFR 7 C G A Pamphlet C 4 American National Stan...

Page 6: ...n external air driven IntelliSwitch turn the air source on at this time Finally connect AC power to the IntelliSwitch The system is factory set to operate at either 115VAC 60hz or 230 VAC 60hz Connect...

Page 7: ...s being used by each side All switching is automatic If the primary side drops below the set switchover point the system will transfer to the reserve side and the status lights will indicate the trans...

Page 8: ...tch will redirect itself to draw the pressure down through the delivery stream Once the pressure reaches a normal value it will return to drawing from the previous side Bank Selection The Bank Select...

Page 9: ...9 Figure 2...

Page 10: ...d removing the nut Using a Phillips screwdriver remove the 4 screws and washers holding the front panel Unscrew the nut on the outlet pressure adjustment regulator being careful not to allow the front...

Page 11: ...6 Switchover pressure set 6 32 7 Switchover pressure set 7 64 8 Switchover pressure set 8 128 9 Switchover pressure set 9 256 10 Reserved 11 PSI units set if SW1 11 and SW2 11 both not set units MPA O...

Page 12: ...itches REMOVE AC power from the system Remove the knob on the outlet pressure adjustment regulator by carefully lifting the center label on the knob and removing the nut Using a Phillips screwdriver r...

Page 13: ...nger tight Re install the 4 screws and washers holding the front panel Attach the knob to the regulator using the nut and reapply the label The nut holding the knob should be tightened securely Re app...

Page 14: ...is also possible to purchase a ready made cable assembly Contact your local CONCOA Distributor or call 1 800 225 0473 for information Cut the 4 conductor cable to length Remove the outer jacket of the...

Page 15: ...low Using the pin assignments shown in Table 7 and the connector views in Figure 6 and Figure 7 solder the wires to the appropriate pins After soldering is complete attach the connector cover to the 2...

Page 16: ...regulator There is a pressure reading on the left inlet display and no pressure on the right inlet display or outlet display In a system using delivery process gas activation the right side must be p...

Page 17: ...e valve that controls flow from the left inlet to ON This helps determine if there is gas flow from the left side If gas is not flowing during this test check that the cylinder s is turned on and full...

Page 18: ...s a liquid cylinder to recover its pressure to a predetermined value Hysteresis Pressure above the set switchover pressure point as viewed in Test 9 This number is factory set between 0 and 60 minutes...

Page 19: ...ON OFF OFF ON 89 ON OFF ON ON OFF OFF ON 26 OFF OFF ON ON OFF ON OFF 90 ON OFF ON ON OFF ON OFF 27 OFF OFF ON ON OFF ON ON 91 ON OFF ON ON OFF ON ON 28 OFF OFF ON ON ON OFF OFF 92 ON OFF ON ON ON OFF...

Page 20: ...to the IntelliSwitch contact your local Distributor or CONCOA Customer Service at 1 800 225 0473 Please fill in the Self Test Worksheet form included in this manual before contacting CONCOA for assist...

Page 21: ...qqqq qqqq 3 Software Revision qqq qqqq qqqq 4 Transducer Test qqq qqqq qqqq 9 DIP Switch Value qqq qqqq qqqq 10 Button Test qqq Left Source Select qqqq qqqq Right Source Select qqqq qqqq Bank Select q...

Page 22: ...22 THIS PAGE INTENTIONALLY LEFT BLANK...

Page 23: ...e other than CONTROLS CORPORATION OF AMERICA or if the equipment has been subject to abuse misuse negligence or accident CONTROLS CORPORATION OF AMERICA s sole and exclusive obligation and Buyer s sol...

Page 24: ...ADI 9502 A Certified ISO 9001 2000 Controls Corporation of America 1501 Harpers Road Virginia Beach VA 23454 To Order Call 1 800 225 0473 or 757 422 8330 Fax 757 422 3125 www concoa com...

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