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10

COMUNELLO

  ®Copyright 2013 - All right reserved

CONTENTS 

GENERAL PRESCRIPTIONS 

1.1 

Safety prescriptions 

1.2 

Installation prescriptions 

1.3 

Operating prescriptions 

MODELS AND PRODUCTS DESCRIPTION 

2.1 

Description  

2.2 

Typical installation 

PRODUCT TECHNICAL SPECIFICATIONS

4 INSTALLATION 

4.1 

Preliminary checks

4.2 

Operating limits 

4.3 

Installing the FORT 3500 operator 

4.3.1 Installation
4.3.2 

Installation of limit stops and switches 

4.3.3 

Operator manual release

PREPARATION FOR ELECTRICAL CONNECTIONS 

6 TESTING 

PRODUCT MAINTENANCE

SPARE PARTS

DISPOSAL OF THE PRODUCT

10 WARRANTY

1 PRESCRIPTIONS

1.1 SAFETY PRESCRIPTIONS

This installation manual is addressed exclusively to 

professionally skilled personnel. Read all the instructions 

carefully before starting the installation procedures. Any 

operations that are not expressly set down in these 

instructions are to be considered prohibited; improper use 

may result in damage to the product and place persons 

and property at risk. The manufacturer declines all liability 

for failure to observe best practices in gate construction 

and for any possible deformation that may occur during 

use of the product. Store this manual in a safe place 

for future reference. The design and construction of the 

devices of which model FORT 3500 is composed and 

this manual are in full compliance with statutory legislation.

In consideration of potential hazards that may arise during 

the installation and use of FORT 3500, the installation 

procedures must be carried out in full compliance with 

the applicable laws, standards and regulations; namely:

1.2 INSTALLATION PRESCRIPTIONS

• Before starting the installation procedures make sure 

you have any additional devices and materials that may 

be required to complete the automation system with 

FORT 3500 in consideration of the specific application.

• The automation system must not be used until the 

gate has been made safe.

• Dispose of packaging materials in compliance with 

local regulations.

1.3 OPERATING PRESCRIPTIONS

 No modifications can be made to any part of the 

product unless specified in this manual. Unauthorized 

modification of the product is likely to lead to malfunctions 

and risks. The manufacturer declines all liability for 

damage caused by unauthorized modifications.

• The parts of the automation system must never be 

immersed in water or other liquids. During the installation 

procedures ensure that no liquids penetrate inside the 

control unit or other open devices.

•  If liquids penetrate any parts of the automation system 

disconnect the electrical power supply immediately 

and consult the technical service; the use of FORT 

3500 in such conditions may give rise to potentially 

hazardous situations.

•  Keep all parts of FORT 3500 away from heat sources 

and open flames; exposure to heat or flames may 

damage the devices and cause faults, fire, or hazardous 

situations.

•  When the equipment remains unused for a long time, 

remove the optional battery and store it in a dry place 

to avoid the risk of leakage of harmful substances.

• Connect the control unit exclusively to an electric 

power supply line equipped with an efficient protective 

earth conductor.

•  Any operations that require the housing of FORT 3500 

to be opened must be performed with the control unit 

and the electrical power supply disconnected; if the 

disconnect device is not clearly visible from where 

you are working, attach a warning notice to the effect: 

“WARNING-MAINTENANCE IN PROGRESS”.

•  In the case of tripping of circuit breakers or blowing of 

fuses, find the fault and remedy it before resetting the 

circuit breaker or changing the fuse.

• If the fault cannot be remedied using the information 

given in this manual, consult the technical service.

2  MODELS AND PRODUCTS DESCRIPTION

2.1 DESCRIPTION 

FORT 3500 is an electromechanical operator for industrial sliding gates, with built-in 
control unit that allows the gate to be operated from a pushbutton, radio control, and 
whenever necessary, also manually.

2.2 TYPICAL INSTALLATION

E

C

B

B

A

D

F

KEY

A  OPERATOR WITH BUILT-IN CONTROL UNIT
B  OPENING PHOTOCELLS
C  CLOSING PHOTOCELLS
D  FLASHING LIGHT
E  KEY SELECTOR SWITCH
F  SAFETY EDGE IN CLOSING

3 TECHNICAL SPECIFICATIONS

FORT 3500

Power supply

230 V 50Hz

380V 50Hz

Operator power supply

230 V

380 V

Power consumption

0,8 KW

Nominal current input

3,5A

1,2A

Maximum thrust

3000 N

Summary of Contents for FORT 3500

Page 1: ...romechanical actuators for industrial sliding gates ISTRUZIONI D USO E DI INSTALLAZIONE INSTALLATIONS UND GEBRAUCHSANLEITUNG INSTRUCIONS D UTILISATION ET D INSTALLATION INSTRUCCIONES DE USO Y DE INSTA...

Page 2: ...2 COMUNELLO Copyright 2013 All right reserved FIG 1A FIG 2 FIG 1B FIG 4 FIG 3...

Page 3: ...3 COMUNELLO Copyright 2013 All right reserved FIG 6 FIG 5 FIG 7...

Page 4: ...4 COMUNELLO Copyright 2013 All right reserved FIG 8 FIG 9 FIG 10 FIG 11...

Page 5: ...5 COMUNELLO Copyright 2013 All right reserved FIG 12 480 592 253 303 315 FIG 13...

Page 6: ...direttive direttiva 2004 108 CE Direttiva EMC direttiva 2006 42 CE Direttiva Macchine e che sono state applicate tutte le norme e o specifiche tecniche di seguito indicate EN61000 6 2 EN61000 6 3 EN6...

Page 7: ...ativa locale 1 3 AVVERTENZE PER L USO Non eseguire modifiche su nessuna parte se non previste nel presente manuale Operazioni di questo tipo possono solo causare malfunzionamento Il costruttore declin...

Page 8: ...a a terra filo di protezione Chiudere lo sportello frontale 6 COLLAUDO Ogni singolo elemento dell automatismo ad esempio bordi sensibili fotocellule arresto di emergenza ecc richiede una specifica fas...

Page 9: ...ve EMC Directive 2006 42 EC Directive Machinery Directive and that all the rules and or technical specifications shown below have been applied EN61000 6 2 EN61000 6 3 EN62233 2008 EN301489 1 EN301489...

Page 10: ...e product unless specified in this manual Unauthorized modificationoftheproductislikelytoleadtomalfunctions and risks The manufacturer declines all liability for damage caused by unauthorized modifica...

Page 11: ...inside the box Close the front hatch 6 TESTING Each part of the automation system e g safety edges photocells emergency stop etc must be tested follow the procedures shown in the instruction manuals s...

Page 12: ...e Richtlinie 2006 42 EG Maschinenrichtlinie und dass alle folgenden Normen und oder technischen Spezifikationen angewendet wurden EN61000 6 2 EN61000 6 3 EN62233 2008 EN301489 1 EN301489 3 EN300220 2...

Page 13: ...ler Einhaltung der rtlichen Vorschriften zu entsorgen 1 3 GEBRAUCHSHINWEISE Es d rfen nirgendwo nderungen durchgef hrt werden sofernnichtindiesemHandbuchvorgesehen Arbeiten dieser Art k nnen lediglich...

Page 14: ...ben der Elektronikplatte im Geh useinnern anzuschlie en Die Frontklappe schlie en 6 PR FUNG Jedes einzelne Element des Antriebssystems z B die Sicherheitsleisten Fotozellen Notabschalter usw verlangt...

Page 15: ...108 CE Directive EMC Directive 2006 42 CE Directive Machines Et qui ont t soumis toutes les norms et ou sp cifications techniques ci apr s indiqu es EN61000 6 2 EN61000 6 3 EN62233 2008 EN301489 1 EN...

Page 16: ...NANT L UTILISATION N effectuer aucune modification sur quelque composantquecesoit saufpr vuedanscemanuel Ce type d intervention est uniquement susceptible d entra ner des dysfonctionnements Le constru...

Page 17: ...e lectronique l int rieur du coffret Refermer le panneau frontal 6 ESSAI Chaque l ment de l automatisme comme par exemple les bords sensibles les photocellules l arr t d urgence etc exige une phase sp...

Page 18: ...entes directivas Directiva 2004 108 CE Directiva EMC Directiva 2006 42 CE Directiva M quinas Y que han sido aplicadas todas las normas y o especificaciones t cnicas en lo sucesivo indicadas EN61000 6...

Page 19: ...SO No realice modificaciones en ninguna pieza si no estuviera previsto en este manual Las operaciones de este tipo pueden provocar fallos de funcionamiento El fabricante declina toda responsabilidad p...

Page 20: ...la tarjeta electr nica en el interior de la caja Cierre la tapa frontal 6 ENSAYO Cada elemento del automatismo por ejemplo bandas sensibles fotoc lulas dispositivo de parada de emergencia etc requiere...

Page 21: ...ELLO LUCA F lli COMUNELLO spa Via Cassola 64 36027 Ros VI Italy FORT 400 500 600 1000 DUAL 1000 1500 2004 108 CE 2006 42 CE EN61000 6 2 EN61000 6 3 EN62233 2008 EN301489 1 EN301489 3 EN300220 2 EN6033...

Page 22: ...rved 1 1 1 1 2 1 3 2 2 1 2 2 3 4 4 1 4 2 4 3 FORT 3500 4 3 1 4 3 2 4 3 3 5 6 7 8 9 10 1 1 1 FORT 3500 FORT 3500 1 2 FORT 3500 1 3 FORT 3500 FORT 3500 FORT 3500 2 2 1 FORT3500 2 2 E C B B A D F A B C D...

Page 23: ...2 4 3 FORT 3500 4 3 1 4 3 3 4 1A 1A 4 1 B 1 2 2 3 4 4 3 2 3 5 6 3 8 7 8 9 4 4 3 4 3 3 10 12 5 3x2 5mm2 FORT 3500 230v 5x2 5 mm2 FORT 350 380v 6 FORT 3500 1 7 FORT 3500 6 10 000 8 9 10 Fratelli Comune...

Page 24: ...FRATELLI COMUNELLO S P A AUTOMATION GATE DIVISION Via Cassola 64 C P 79 36027 Ros Vicenza Italy Tel 39 0424 585111 Fax 39 0424 533417 info comunello it www comunello com...

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